This section provides an overview for disc sanders as well as their applications and principles. Also, please take a look at the list of 36 disc sander manufacturers and their company rankings. Here are the top-ranked disc sander companies as of October, 2024: 1.Delta Power Equipment Corporation, 2.TGK GmbH, 3.RIKON Power Tools Inc..
Table of Contents
A Disc Sander is a power tool used to sand and smooth surfaces. A typical type has a sanding disc attached to the spindle of the machine, and the disc is pressed against the material to be sanded.
There are a variety of types, including those that are installed on a workbench, those that are integrated with a workbench, and portable types that can easily be used for DIY purposes.
A similar product is a disk grinder, which is a tool that performs polishing, grinding, and cutting by rotating a grinding wheel.
Disc Sanders are often used in metalworking, woodworking, automotive, and other factory and home workshops. They are useful for finishing curved and irregular surfaces, deburring metal and wood, shaping, and removing material.
Disc Sander sanding is performed by rotating a sanding disc attached to a spindle at high speed and pressing material against it. Sanding discs are made of various materials such as aluminum oxide, silicon carbide, and diamond abrasive. Appropriate abrasive grains can be selected according to the work to be performed.
There are several types of disc sander, each with its own specific application and design. The six most common types are as follows:
An ID (inside deiameter) disc sander is one in which the sanding disc is mounted on the machine spindle and the material is pressed against the disc.
In contrast to an ID disc sander, an OD (outside deiameter) disc sander attaches a sanding disc to the machine's outer circumference and presses material against the disc from the outside.
Equipped with both inside and outside deiameter sanding discs, the combination disc sander can be used according to the work to be performed.
This is a smaller version of the disc sander and is often used for small-scale sanding work or work in confined spaces.
A larger, more powerful version of a disc sander that is often used for industrial applications and has features such as a tilting table and dust collection system.
A sander that integrates a sanding belt and a sanding disc in one unit, allowing the sander to switch between the sanding belt and the sanding disc.
When purchasing a disc sander, there are several important factors to consider.
Disc Sanders comes in a variety of sizes, from small portable models to large industrial machines. You should consider the size of the material to be sanded and the space in which the machine will be placed.
The power of a disc sander depends on its voltage (V). More powerful motors can handle larger materials and jobs that require powerful sanding.
The speed of a disc sander is usually measured and set in revolutions per minute (RPM). Increasing the RPM allows for faster sanding, but also increases heat buildup and the risk of burning wood or other materials.
The size of the sanding disc is an important factor to consider because it determines the surface area available for sanding. Larger discs can handle larger materials and thus can sand a larger area at a time.
Sanding generates a lot of dust, so a dust collection system is an important feature to consider. Some sanding machines have built-in dust ports, while others can be fitted with a dust collection system.
Some disc sander models allow the table to be tilted for angled sanding, which is useful for certain tasks.
When using a disc sander, it is important to keep the following points in mind:
1. Wear protective equipment
Always wear protective glasses, a dust mask, and ear protection when using a disc sander. To avoid getting caught in the machine, clothing should be free of slack, jewelry should be removed, and hair should be tied up.
2. Secure the material
Ensure that the material is firmly secured before grinding to prevent it from slipping or flying off the machine.
3. Start the machine
Start the disc sander and wait until it is at full speed before bringing the material into contact with the sanding disc.
4. Use the appropriate abrasive
Select the appropriate abrasive for the work to be performed. Coarse abrasives will cut quickly but leave deep scratches. Fine abrasives, on the other hand, can shave slowly but leave a smooth finish.
5. Applying appropriate pressure
Avoid pressing the material too hard so that it is sanded efficiently by the sandpaper, as this slows the rotation of the disc and may reduce the efficiency of sanding.
6. Move the material evenly
Move the material smoothly and evenly over the sanding disc, using light force to keep it level.
7. Avoid overheating
Overheating the material or the sanding disc can cause burns and damage both the machine and the work piece. If the machine begins to feel hot or smell smoke or burning odor, stop work and allow the heat to cool.
8. When finished, turn off the machine
Turn off the disc sander and wait for the sanding disc to come to a complete stop before removing material or replacing sandpaper.
*Including some distributors, etc.
Sort by Features
Sort by Area
JPW Industries, Inc. is an American manufacturer of industrial machinery and equipment that was established in 1958. Based in La Vergne, Tennessee, the company produces metalworking and woodworking machinery such as lathes and saws, hand tools, and lifting systems. Its products are distributed under various brand names including Baileigh, Axiom, Jet, Powermatic, and Wilton. JPW Industries primarily serves clients in the industrial manufacturing, fabrication, construction, and repair industries. The company also offers technical support to clients within the United States.
Delta Power Equipment Corporation is an American manufacturer of woodworking machinery and equipment. The company was founded in 1972 and is headquartered in Spartanburg, South California. Delta's main activity is the design, development, and manufacturing of woodworking machinery, including saws, drillers, planers, jointers, and sanders. The company also offers a wide range of services, such as maintenance, training, technical support, financing, and rental to its global customers. Delta's products are used by a wide range of customers, including woodworkers, cabinetmakers, and furniture makers.
Powermatic Foundry, set up in 1921, in La Vergne, Tennessee, USA is a manufacturer of woodworking machinery. The company specializes in the production of table and band saws, disc and belt sanders, wide belt sanders, rip and panel saws, and drill presses and mortisers. The company also supplies dust collectors, lathes, air filtration dovetail machines planers and jointers. Founded by Leonard F. Smith, Sr, who used to sell rock-cut lumber and timber in McMinnville, this company was acquired by JPW Industries in 2014.
RIKON Power Tools Inc. was founded in 2009 and is headquartered in Massachusetts, United States, as a designer and manufacturer of woodworking machinery of the highest quality that enhances the woodworking experience. The company primarily aims to provide quality tools that enhance the woodworking experience. The organization emphasizes establishing a solid understanding of its clients and actively engaging with them by attentively addressing inquiries and considering remarks. RIKON endeavors to provide unique product quality at a competitive price, superior customer service, and an obligation to customer happiness.
Caselli Group S.p.A., founded in 1920 and headquartered in San Giovanni al Natisone, Udine, Italy, is a designer, manufacturer, and supplier of woodworking machines and equipment. The company offers both new and refurbished equipment used in wood-based product manufacturing, including material handling systems, lathes, and dust extraction machines. It also provides machinery repairs, refinements, and retrofits for older equipment, as well as custom design and manufacture of specialty machines and custom turnkey process manufacturing solutions. The company's services include ongoing support and the supply of spare parts for its own equipment and brand manufacturers.
Elektrowerkzeuge GmbH Eibenstock is a German ISO 9001-certified power tools manufacturer that was established in 1919 in Eibenstock, Saxony. The company's products include power tools and equipment for a wide range of industrial applications such as drilling, smoothing, or cutting various materials. These tools include diamond core drills, sanders, and dust extractors. It also offers drill bits, polishing pads, and alloy-fabricated blades. The company provides additional spare parts, repair, and personnel training services. Its products are mainly used by clients in construction, stonemasonry, and civil engineering.
VEZOS UK LIMITED, founded in the UK in 1970, is a manufacturer of pneumatic pumps for the marine and industrial market. The company's product portfolio includes self-propelled line stripers ideal for parking lots, intersections, and local marking applications; truck mounted road marking modules that can be adapted to any van or truck, a full custom built series of road striping trucks for long line road striping and a wide series of scarifying equipment for line removals.
Fllex North America, Inc., founded in 1922, is a manufacturer of power tools in Bad Cannstatt near Stuttgart, Germany. The company products are angle grinders, vacuum cleaners, air purifiers, mixers, saws, and accessories such as carrying cases, extraction hoods, cutting discs, flap discs, and side handles used in building, metalworking, automotive systems, stone working, and renovation sectors. It offers services such as spare parts drawings, general warranty statements, and measuring technology.
Kunzle & Tasin SRL, established in 1946 and headquartered in Paderno Dugnano, Lombardy, Italy, is a mechanical engineering company and a developer, manufacturer, and distributor of machines for the cleaning sector. The company's main products include machines for cleaning wood and resilient floors, machines and equipment for concrete, marble, and natural stone floors, and a line of commercial multi-mode professional cleaning machines. Individual products include scrubber-dryer sweepers, vacuum cleaners, and sanders. The company's services include the supply of rental products and the supply of spare parts and consumables.
CLAS EQUIPEMENTS, established in 1996 and based in Chignin, France, is a manufacturer of technical equipment and tools for light vehicles, commercial vehicles and heavy goods vehicles. The company offers workshop equipment like lifts, air compressors, wheel service equipment and a range of technical tools like flood lights, cleaning guns, pneumatic tools and hand tools for the automotive and heavy goods vehicle sectors. It also offers vehicle solutions for hybrid and electric cars. The company's full catalog of products and its manuals can be downloaded on the website.
Desoutter Industrial Tools is an electric and pneumatic assembly manufacturer founded in 1914 in London, The United Kingdom, now headquartered in Loire-Atlantique, France. The company's catalogue features many items, for instance industrial smart hubs, pivotware, grinders, sanders, and even air motors. Its long lasting presence in the industry has allowed it to participate in successful projects in diverse fields, like the automotive and aerospace industries. The firm has compiled good reviews from key players in multiple industries, such as Airbus, Caterpillar, Dacia Renault, Electrolux, and many more. Additionally, the firm features its products' downloadable software on its website.
Collomix GmbH, founded in 1974 and headquartered in Bayern, Germany, is a manufacturer of mixing technology and tools for the construction and color industry. This company’s product range includes Collomixer, paddle mixers, and the Collomatic system, enhanced by the HEXAFIX quick coupling system suitable for different materials. It designs solutions for construction professionals to provide improved end results, ease of use, and long-term health protection. The company also offers after-sales support, including factory repair service and a supply of spare parts for discontinued models.
Rudi Knopp Maschinen GmbH, established in 1950 and headquartered in Rohrdorf, Germany, is a manufacturer of glass and metal processing machines. The company's glass processing machines include grinding machines, plate grinding machines, glass-drilling and sawing machines, and tables. Its metalworking equipment includes machines with belts for centerless round grinding and polishing and handheld belt grinders. The company also supplies consumables that include grinding and polishing belts, diamond hollow drills, and cutting discs.
NITTO KOHKI EUROPE GMBH, which was established in 1956 and headquartered in Steinenbronn, Germany, is a manufacturer and designer specializing in tech components, tools, and machines. The company offers an extensive and diverse product portfolio including quick-connect couplings, delvo electric screwdrivers, door closers, pumps and air compressors, and power machine tools. These products have diverse applications in critical fields, including medical equipment, wastewater treatment systems, semiconductor manufacturing, biotechnology, and nuclear industries.
CORMAK Jerzy Zalewski Company, which was established in the 1980s and is based in Siedlce, Poland, is a manufacturer of machines and technological solutions. The company crafts band-cutting machines, milling machines, sliding saws, edgebanders and accessories, and CNC press brakes. It also manufactures electric mast trolleys, mast pallet trucks, high-pressure compressors, centrifugal fans, as well as tool sharpeners and grinders. Its band-cutting machines are specifically used for cutting metal elements. Its modern models of milling machines are equipped with step-less regulation of spindle speed and also have the ability to program some parameters as they wish.
Tengzhou Tri-Union Machinery Co., Ltd., established in 1974 and based in Tengzhou city, Shandong Province, China, is a diverse industrial machinery manufacturer. It offer a comprehensive range of products including CNC equipment, metal cutting bandsaws, grinding and finishing machinery, drilling and milling equipment, and sheet metalworking machinery. Also available are garage equipment, wood-working tools, and precise castings, totaling over 800 different product types. The company holds multiple certifications, such as ISO 9001:2008, ISO 14001, and OHSAS 18001. Its products meet European and American safety standards, including CE, GS, EMC, and UL approvals.
Sparky, established in 1994 in Sofia, Bulgaria, is a manufacturer of concrete, metal cutting, woodworking, and special power tools and accessories. The company makes power tools such as large angle grinders, circular and miter saws, cord drill sets, drywall screwdrivers, and rotary hammers, which it ships to Russia, Bulgaria, Poland, Ukraine, and the United Kingdom. It also provides the following accessories: drill bits for concrete, diamond sanding discs, jig saw blades, sanding and finishing discs, and safety guards.
TGK GmbH, established in 1982 and based in Schloß Holte-Stukenbrock, Germany, is a manufacturer specializing in glass design and tools or machines. The company produces colored glass, fused glass, special glass, and tools and machines. It offers over 10,000 different products, featuring 2,300 types of colored and textured glass and specializing in UV direct printing on glass. Its product groups encompass stained glass, anti-reflective glass, textured glasses, lighting accessories, glass mosaics, and many more. The company has customers spanning the globe, including countries like Albania, Australia, China, India, and more.
Shinano Inc., established in 1949 and headquartered in Itabashi, Tokyo, Japan, is a manufacturer specializing in air tools. The company offers a diverse range of products, including ratchet wrenches, impact wrenches, screwdrivers, sanders, as well as polishers, grinders, drills/spot mills, and cutting tools. These precision-engineered tools are utilized for various applications such as in car repair and assembly lines. Additionally, the company has held the ISO 9001 certification since 2006, signifying its adherence to quality standards.
Kuken Co., Ltd., established in 1968 and headquartered in Osaka, Japan, is a manufacturer of pneumatic tools. Its product lineup, featuring tools like the KW-T250 Advanced Twin Hammer and KW-1600proZ New Standard 1/2" Sq. Drive Impact Wrenches, serves various purposes such as bolt and screw fastening, drilling, and underwater work. The company's air tools, holding ISO certification, are designed to meet a wide spectrum of industrial needs, emphasizing precision and efficiency in pneumatic applications.
KNUTH Machine Tools USA is the American subsidiary of Knuth, originally founded in 1928. The American subsidiary is headquartered in Lincolnshire, Illinois. The company is a manufacturer of industrial machinery and accessories. The company has an extensive product listing including lathes, milling machines, grinding machines, drilling machines, as well as several others. The company’s accessories include consumables for EDM and cutting machines, machining tools, and machine accessories. The company also offers start-up services, maintenance services, repair, and spare parts services.
USAG, founded in 1926 and headquartered in Vimercate, Lombardy, Italy, is a renowned manufacturer of professional tools. The company offers a wide range of products, including sockets, wrenches, torque bars, pneumatic tools, and griffes, which find extensive use across automotive, industrial, and mechanical applications. In 1991, the company became part of the French Group Facom Tools S.A., subsequently joining The Stanley Works and, by March 2010, becoming a part of the Multi-National Group Stanley Black & Decker Inc.
BLASTRAC BV is based in Nieuwegein, the Netherlands, and is a Dutch manufacturer of surface preparation products that was founded in 1986 before its acquisition by the Husqvarna Group in 2020. The company’s product lineup includes steel and shot blasting machines, scarifiers, grinders, and floor strippers. It also offers dust collectors and related accessories, along with product rental and personnel training services. The company’s products are commonly used in the shipbuilding, steel, and oil and gas industries, as well as by client flooring, concrete repair, and road marking contractors.
Hermann Zerver GmbH & Co. KG is a manufacturer of specialized and handheld tools that was established in Remscheid, Germany in 1868. The company produces hex keys and cutting tools for standard industrial processes, as well as specialized tools by industry, such as Verband der Elektrotechnik (VDE) certified tools for the aerospace industry. It also offers brake line wrenches and socket sets for the automotive sector and safety tools for general use. The company’s products are used in the industrial manufacturing sector.
Ningbo Dino-Power Machinery Co. LTD (Dino-Power) is based in China with representative distributors available internationally. Dino-Power is both in-house and OEM producer for airless paint sprayer products. Dino-Power’s product line includes airless paint sprayers, other spraying equipment, and spare parts and accessories. Airless paint sprayers include piston and diaphragm pump designs, gas powered, airmix, and pneumatic sprayers, airless line marking machines and two component paint spray machines. Other equipment includes texture sprayers, stucco sprayers, hopper sprayers, and more.
Stucchi 1950 Srl, established in 1950 and located in Baranzate, Milano, Italy, is a manufacturer specializing in industrial vacuum cleaners and related equipment. The company offers exhaust gas extractors with and without fans, industrial vacuum cleaners for standard industrial applications, and dust extractors for centralized systems. It also offers welding fume extractors for metalworking lines, and energy distribution terminals for the distribution of compressed air or suction. The company is ISO 9001-certified, and mainly serves clients in the automotive, nautical, and joinery industries.
4CR International GmbH & Co. KG is a German supplier of automotive refinishing equipment and products that was established in Hamburg in 2004. The company produces putties for repairing dents, abrasives for surface preparation, and primers for bodywork operations. It also offers masking products for taping or protection, as well as degreasers for dirt removal. The company's products are primarily used by automotive manufacturers, dealerships, and garages. It offers custom product development and manufacturing services tailored to unique projects or specific use cases..
BAERTEC, established in 1973 and based in Bursa, Turkey, is a manufacturer and supplier specializing in machinery for processing PVC, aluminum, and metal profiles. The company's product portfolio includes corner cleaning machines, PVC profile bending machines, and composite panel cutting and grooving machines. These products are used in various industries, including construction, the manufacturing of composite panels, and the metalworking industry. The company is ISO 9001 certified and offers services including technical support, product catalogs, and maintenance.
SIP Industrial Products Limited. was founded in 1968 and is headquartered in Wigston, Leicester, as a designer and manufacturer of quality transformer-based welding and compressed air equipment. The company maintains its devotion to serving the distributor network throughout the United Kingdom by offering quality products and comprehensive service. Furthermore, there has been a persistent effort to broaden the assortment of products to cater to the diverse needs of key markets. All products have a wide range of features and are consistently meticulously developed to achieve outstanding outcomes, regardless of the specific context.
Vessel Co., Inc. is a Japanese manufacturer and distributor of tools and related hardware that was established in 1962 in Higashinari-ku, Osaka. The company produces various hand tools, as well as industrial- and construction-grade bits and sockets such as impact wrenches and ratchets. It also offers pneumatic and electric tools including air nippers, gas engined tools, and electric screwdrivers. Vessel Co. operates internationally with a network of sales offices and branches in several major cities across Japan, as well as overseas subsidiaries in Asia, North America, and Europe.
TechSoft UK Limited, established in 1987 and based in Bodelwyddan, United Kingdom, is a supplier of CAD and CAD/CAM systems (computer-aided design and computer-aided manufacturing) for educational institutions. The company produces an extensive range of machinery and tools essential for running a complete design and engineering department, spanning 3D printers, laser cutters, strip heaters, vacuum formers, and more. Its product portfolio encompasses software solutions, 3D printing, laser cutting, electronics, robotics, and more. The company provides solutions for practical curriculums, offering everything from furniture to manual machinery and equipment, serving design and technology, electronics and control, textiles, and the art sector.
Ranking as of October 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Delta Power Equipment Corporation |
11.5%
|
2 | TGK GmbH |
8.2%
|
3 | RIKON Power Tools Inc. |
6.6%
|
4 | Elektrowerkzeuge GmbH Eibenstock |
4.9%
|
5 | Hegner UK |
4.9%
|
6 | Schmid & Wezel GmbH |
4.9%
|
7 | Powermatic |
4.9%
|
8 | 4CR International GmbH & Co. KG |
3.3%
|
9 | BLASTRAC BV |
3.3%
|
10 | Sparky |
3.3%
|
Derivation Method
The ranking is calculated based on the click share within the disc sander page as of October 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
Germany | 8 | 25.8% |
United States of America | 6 | 19.4% |
United Kingdom | 4 | 12.9% |
Italy | 3 | 9.7% |
Japan | 3 | 9.7% |
France | 2 | 6.5% |
China | 2 | 6.5% |
Poland | 1 | 3.2% |
Bulgaria | 1 | 3.2% |
Turkey | 1 | 3.2% |