This section provides an overview for forging machinery as well as their applications and principles. Also, please take a look at the list of 10 forging machinery manufacturers and their company rankings. Here are the top-ranked forging machinery companies as of November, 2024: 1.Beckwood Press, 2.Ficep S.p.A., 3.Hariton Machinery Company, Inc..
Table of Contents
Forging machinery is a machine used to shape or forge metal materials by applying pressure to them.
Forging machinery can be broadly divided into hammers and presses. These include air hammers and steam hammers that use compressed air or steam, as well as drop hammers that drop large hammers by gravity. Presses, on the other hand, are classified into hydraulic presses and mechanical presses based on the method of load generation.
While hammers can apply large pressure, it is difficult to control the load, making high-precision forging difficult. Mechanical presses are used, especially when precision forging is required.
Forging machinery is used in the manufacturing and processing of hardware, such as kitchen knives and pliers, as well as automotive and aircraft parts that require high-strength metal materials.
Forging machinery is used for automotive parts such as crankshafts, gears, tire wheels, and bearing races. In aircraft parts, they are often used for jet engine parts and fuselage frames.
Other industrial parts include bolts, couplings, and valves. Forging Machinery is used when high strength is required and parts are not easily deformed when heated.
Forging has long been used as a processing method to shape metal materials by striking them. The process by which forging increases the strength of metal is fairly well understood.
When metal is compressed and stretched sufficiently by forging, a crystalline structure called a metal flow line (forging flow line) is formed. This metal flow plays an important role, but castings that are not forged do not have metal flow and are not strong enough to withstand bending stresses.
In forged metal, metal flow follows the shape of the material, making the metal stronger and more durable. Forging Machinery strikes the metal with a hammer or press to produce metal flow.
In hammer forging, the weight of the ram or compressed air is used to impact the metal strongly. Presses, on the other hand, use hydraulic pressure to pressurize a cylinder forcefully or convert the rotational motion of a motor into linear motion by means of a crank.
Forging hammers are forging machines mainly used in hot forging. There are pneumatic hammers, counterblow pneumatic hammers, spring hammers, etc.
Pneumatic Hammer
A pneumatic hammer is a machine that blows and shapes a workpiece by accelerating and dropping a driving unit called a ram by air pressure. It is characterized by its high impact energy.
Counterblow Air Hammer
The workpiece is pulled up from the jig at the same time as the ram drops and struck. It is characterized by increased pressure and low vibration.
SpringHammer
This is a small general-purpose hammer that uses the force of a spring. Compared to manual forging, it has higher productivity and less variation in the striking marks, but it requires a skilled operator.
Forging Machinery can be classified by power: mechanical presses, hydraulic presses, and servo presses.
Mechanical Presses
One of the mechanical presses is a press that applies pressure to a workpiece by converting the rotational motion of a flywheel into the sliding motion of a ram for power. The slide cannot be stopped at any given position, but the processing speed is high and productivity is excellent. Automated lines are possible. It is often used for mass-produced cold forging.
In addition to the flywheel type, there are other types of mechanical presses, such as crank presses, knuckle presses, and screw presses.
Hydraulic Presses
Hydraulic presses are machines that press workpieces using hydraulic or water pressure. They are widely used, from large products for small lots to small products for mass production.
Since the slide can be stopped at any position, prototypes and material deformation tests can be performed. The slow pressurization speed makes it unsuitable for hot forging of small parts that are prone to heat dissipation.
Hydraulic forging presses are the mainstream, but hydraulic forging presses are also used for hot forging of large products due to ease of maintenance, safety, and price. Forging Machinery is used for hot forging of large products such as turbines for thermal power generation and generator rotors.
Servo Presses
Servo forging presses use a servo motor to slide a ram directly. Because it is driven by a servomotor, precise control of pressurization and an amount of pressure is possible.
Servo presses can improve productivity by controlling the pressurizing speed and reduce yield by controlling the amount of pressurization. Forging of difficult-to-machine materials such as magnesium and complex shapes is also possible.
*Including some distributors, etc.
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Beckwood Press is an American manufacturer of press machines and hydroforming equipment that was established in 1976. Based in St. Louis, Missouri, the company offers standard and custom hydraulic presses, linear servo presses, servo-electric presses, and sheet hydroforming equipment. These have a wide range of applications including punching and blanking, compression molding, forging, and assembly. Beckwood Press also provides retrofitting, upgrading, maintenance, and press relocation services to their clients in the aerospace, defense, and automotive sectors.
Anchor-Harvey Components, LLC, established in 1923, is a data-driven aluminum forging manufacturing company that fabricates nonferrous forgings, based in Freeport, Illinois, the United States. The company’s major customers are in the aerospace, electrical components, general manufacturing, and medical industries. It has modernized the age-old aluminum forging process by introducing sophisticated technology to monitor and control every step of the operation. It is continually ranked as a top forge shop by major OEMs and senior industry experts. It consistency, efficiency, and expertise make it a sought-after partner in its field.
STAMTEC, INC. was founded in 1984 and is headquartered in Tennessee, United States, as an industrial machinery and equipment distributor. The organization offers expert consultancy services, including several disciplines such as planning, engineering, architecture, interior design, landscape architecture, surveying, environmental sciences, project management, and project economics. These services are primarily concentrated on infrastructure and facilities projects. The company can fully integrate press, quick die changing, coil feeding, transfer systems, and other peripheral equipment, providing a comprehensive turn-key solution. The company provides localized support via its extensive network of national dealers and carefully chosen service facilities.
Hariton Machinery Company, Inc., established in 1970 and based in Bridgeport, Connecticut, USA, is a supplier of both new and used late-model industrial equipments. Its specialization lies in machinery for the wireworking and forging industries, encompassing products like boltmakers, cold headers, progressive and multi-die headers, threading machinery, and various secondary equipment. These machines cater to sectors including wireworking and forging, supporting optimized production processes. The company adheres to high business standards as a member of the Machinery Dealers National Association (MDNA) and offers certified appraisers for valuation needs.
Sumitomo Heavy Industries, Ltd. (SHI) was established in 1888. SHI offers complete solutions for industrial machinery production and operations, heavy machinery for infrastructure, logistics, and construction, power generation systems as well as systems to reduce pollution, water purification, and ship construction. In addition, SHI also offers various software services including IT solutions.
Ficep S.p.A., founded in 1930 and headquartered in Gazzada Schianno, Italy, is a manufacturer specializing in automated systems for structural steel and forging equipment. It offer an extensive product range, including steel fabrication machinery, forging machinery, CNC beam drilling lines, high-productivity mechanical billet shears, and intelligent steel fabrication solutions. These products cater to diverse industries such as construction, agriculture, and wind energy. The company is known for optimizing production processes and delivering precision in various industrial sectors.
TrueForge Global Machinery Corp. is a stockist that buys and sells equipment and machines used in various industries and also supplies new forging machines and is based in New York since 1995. The company deals in Forging, Tube & Pipe, Fabrication, and Steel Mill machinery. Some of the industries that benefit from the company's buying and selling of used equipment and machines are Cold Bar Processing, Industrial Furnaces, Large Press Brakes, Rolling Mills, and more. TrueForge also represents some of the manufacturers of new Mechanical Forging Machinery, new Ring Production Machinery, and also Hydraulic Forging Machinery.
Carell Corporation, founded in Stapleton, AL in 1992 is a manufacturer of industrial metal working machines. The company's product portfolio includes Grinding Machines, Milling Machines, Turning Lathes, bending and shearing machines that offer precise metal forming and cutting capabilities for sheet metal and structural components and punching and press machines that deliver high-speed and efficient operations for metal punching. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation.
Milwaukee Forge provides closed-died steel forging, which is also known as impression-die forging in Milwaukee, Wisconsin since 1913. The company utilizes Steel Press forging as well as Custom Hammer forging capabilities to produce a diverse product portfolio that encompasses a wide range of components, including but not limited to axles, drill bits, gears, brackets, and other critical parts. Milwaukee Forge caters to a diverse range of industries, including aerospace, construction, plumbing, medical, and agriculture. Additional services include Conveyor Cooling, Metallurgical Services, Die Design & Manufacturing, and Engineering.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Beckwood Press |
17.8%
|
2 | Ficep S.p.A. |
12.9%
|
3 | Hariton Machinery Company, Inc. |
11.2%
|
4 | Anchor-Harvey Components, LLC |
10.1%
|
5 | Sumitomo Heavy Industries, Ltd. |
9.7%
|
6 | Milwaukee Forge |
8.2%
|
7 | TrueForge Global Machinery Corp. |
8.2%
|
8 | STAMTEC, INC. |
7.9%
|
9 | Lien Chieh Machinery |
7.3%
|
10 | Carell Corporation |
6.9%
|
Derivation Method
The ranking is calculated based on the click share within the forging machinery page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 4 | 57.1% |
Japan | 1 | 14.3% |
Italy | 1 | 14.3% |
Taiwan | 1 | 14.3% |
208 products are listed.
CORETEC Inc.
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You can control the position and load accurately, and you can freely set stroke, load, and speed. You can use it in the equipment. Features of AC ...
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You can control the position and load accurately, and you can freely set stroke, load, and speed. You can use it in the equipment. Features of AC ...
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ESTIC CORPORATION
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CORETEC Inc.
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You can control the position and load accurately, and you can freely set stroke, load, and speed. You can use it in the equipment. Features of AC ...
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The servo press has a built -in AC servo motor and road cells, which allows control of the position specification, loading, and changes in pressure...
ESTIC CORPORATION
60+ people viewing
Estic's servo press was developed using the control technology of the servo motor cultivated in the development of electric nutranna. Traceability ...
Janome
40+ people viewing
The servo press has a built -in AC servo motor and road cells, which allows control of the position specification, loading, and changes in pressure...
Janome
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The servo press has a built -in AC servo motor and road cells, which allows control of the position specification, loading, and changes in pressure...
Opton Co., Ltd.
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■ Overview The hydroforming machine HNG series can be molded that could not be performed by hydro processing that only applied the conventional wat...
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■ Characteristics ・ In addition to the basic performance of “high accuracy” and “safety”, a press machine that is required by mold manufacturers, s...
Yamaoka Seisakusho
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■ Characteristics ・ In addition to the basic performance of “high accuracy” and “safety”, a press machine that is required by mold manufacturers, s...