This section provides an overview for soldering irons as well as their applications and principles. Also, please take a look at the list of 17 soldering iron manufacturers and their company rankings. Here are the top-ranked soldering iron companies as of November, 2024: 1.M.M. Newman Corporation, 2.EDSYN Inc., 3.Aven Inc..
Table of Contents
A soldering iron is a tool used for soldering metal-to-metal joints such as the legs of electronic components and the wiring on a circuit board.
It has a simple structure with a plastic handle attached to a metal part that heats and melts the solder. In soldering, an alloy layer is created between the metal to be joined and the solder, where the metal and solder fuse together.
The purpose of the soldering process is primarily to allow electricity to pass through the connected metal parts. Therefore, it is not required to be as strong as welding operations. Solder has a low melting point for a metal, so the soldering iron does not melt the metal of the electronic components and wiring.
Another advantage is that once wiring is done, it can be modified by reheating the solder.
Soldering irons are used for wiring electronic components at manufacturing and production sites and for electrical wiring and repairs in general households. There are two types of soldering irons: ceramic heaters and nichrome heaters.
Ceramic heaters consist of a tungsten heater encased in ceramic, which heats the tip from the inside. It takes a short time to reach the proper soldering temperature and has excellent insulation properties, making it suitable for wiring ICs and other delicate electronic components.
A nichrome heater is a type of soldering iron that heats from the outside by wrapping a nichrome wire around the tip. Because it is inexpensive, it is suitable for simple electrical wiring and repair work at home or for learning.
When using a soldering iron, first contact the soldering iron tip with a joint point, such as the foot of a device, to heat the metal part so that the Soldering Iron can easily blend with it. At this point, the larger the area of direct contact between the iron tip and the metal part, the more efficient the heat is transferred.
If the tip size is small, heat is not transferred well and work efficiency is reduced. On the other hand, if the tip is larger than the area to be joined, it may damage other areas than the metal part, so care must be taken.
Once the soldering iron has sufficiently warmed up the metal to be joined, press the tip of the soldering iron against the metal while keeping the soldering iron tip on the metal part. The solder will melt immediately and spread over the warmed metal. When the solder is spread over the metal and slightly raised, release the solder, then the Soldering Iron. This step creates an electrical connection between the metal joints.
Soldering is a welding process used to wire components within electrical and electronic circuits. The priority is on the performance of the connection when energized rather than on fixing things in place. Soldering uses the phenomena of "wetting" and "capillary action" to weld.
Wettability means, for example, that when a drop of water is dropped on glass and metal, it spreads thinly on the glass and becomes a sphere on the metal. This is because the rate of adhesion to the glass is greater than the cohesive force of water molecules, and this state is called wetting. This state is called wetting. In order for the solder to blend well with the base metal, this wetting must occur in order to weld properly.
The other is capillary action, which is the penetration of liquid into narrow gaps. In soldering, penetration of molten solder into the base metal into the gap is an important factor that determines the finished product.
Soldering is classified as brazing in welding. Similar to soldering is what is called brazing. This is also a welding method classified as brazing. The joining principle is exactly the same, but the performance requirements and tools for the joint are different.
The temperature is classified according to the melting point temperature of the soldering material (solder or brazing material), with brazing being considered being higher than 450°C and soldering lower than 450°C. In actuality, however, the temperature is actually around 450°C. In reality, however, there are few solder materials with melting points in the vicinity of 450°C, and there is no clear reason for this classification.
Traditionally, solder was made of an alloy of lead and tin, but since 2000, environmentally friendly lead-free solder has become the mainstream. Lead-free solder has a higher melting point and lower fluidity than conventional solder, making soldering a hotter and more time-consuming process.
Therefore, when using lead-free solder, a ceramic-heated soldering iron with excellent insulation and thermal conductivity is suitable.
*Including some distributors, etc.
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M.M. Newman Corporation is the world’s leading manufacturer and distributor of Heli-Tube spiral cable wrap, a versatile expandable plastic cable harness available in a wide range of sizes, colors, and materials. Applications for our product range from organizing wires, hoses, and tubing to protecting high-pressure hoses, cables and electrical cords against abrasion, plus so much more.
Edsyn, founded in 1961 by Bill Fortune, has a strong legacy in manufacturing quality soldering, desoldering, SMT rework, and Fume Extraction products for the electronics industry. The company is a family managed business based in Van Nuys, California. With over 50 years of operation, Edsyn's history in well-engineered and products that has been a driving force since its inception. Edsyn's expertise in delivering quality solutions reflects in its soldering and desoldering products, serving various electronics needs. The company's past of enduring family ownership highlights its hold in the industry.
Aven, Inc., established in 1983, is an American manufacturer and supplier headquartered in Ann Arbor, Michigan, specializing in optical instruments and precision tools. The company offers benchtop tools, hand tools, microscopy and inspection equipment, as well as special and closeout items. Some of the company’s featured products include digital and stereo zoom microscopes, machine and work lights, and magnifying lamps. The AVEN Safety Tools line provides anti-corrosive, non-magnetic, and non-sparkling tools for critical applications, available in various materials namely beryllium copper, stainless steel, titanium, and insulated variants. These products cater to various sectors including beauty, do-it-yourself (DIY), electrical, laboratory, and medical devices.
Stellar Technical Products is a manufacturer and supplier of soldering materials and production supplies, founded in 1998 and headquartered in Sparks, Nevada. The company offers a wide range of soldering materials and production supplies such as soldering irons, soldering stations, soldering tips, and soldering accessories, serving electronic assemblers, sheet metal fabricators, auto electric component manufacturers, auto electric component manufacturers, and hobbyists. Their products are used to join two or more metal parts together, an important process to various industries such as automotive, aerospace, electronics, and military. Stellar Technical Products has been certified by ISO 9001:2015.
American Beauty Tools, founded in 1894 and headquartered in Troy, Michigan, is a manufacturer of soldering tools and solutions. They offer a range of soldering irons used for soldering electronic components and wires. They also provide resistance soldering systems designed to handle larger parts and components that require high heat. Additionally, American Beauty Tools offers solder pots used for tinning wires and small parts. Furthermore, they also provide soldering iron tips utilized in soldering small components. These soldering solutions find applications in industries such as aerospace, electronics, and military. American Beauty Tools has been certified by ISO 9001:2015.
John Stortz and Son, Inc., Founded in 1853 by John Stortz, is a fifth-generation American family company that specializes as a manufacturer quality specialty hand tools. Based in Philadelphia, the company has upheld its legacy by crafting tools in the same factory where the original founder began. With over 170 years experience, the company continues to provide tools for various trades. Headed by John Stortz and involving his three sons Tom, Jeff, and Sam, along with his uncle John, the company has maintained to deliver enduring specialty hand tools.
American Hakko Products, Inc. is a manufacturer and distributor of precision soldering tools since 1984 and is headquartered in Santa Clara, California, USA. Products include soldering stations for temperature control, soldering irons, desoldering tools, and accessories that complement soldering and rework tools such as soldering tips, cleaning wire, and replacement filters for fume extractors. Their products are widely used in various industries such as electronics manufacturing, telecommunications, automotive, aerospace, and research laboratories. American Hakko is registered by Underwriters Laboratories to ISO 9001:2015.
Fancort Industries Inc., founded in West Caldwell, NJ, in 1973 is a manufacturer and distributor of tooling & automation equipment. The company's product portfolio includes lead forming equipment, lead forming services, industrial presses, press-fit equipment and robotic tinning systems.The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company also offers automation solutions such as o robotic soldering, automated inductive brazing/soldering, robotic screw fastening, robotic dispensing and robotic tinning.
PACE Inc., established in 1958 and headquartered in the United States, is a supplier of advanced soldering, rework, and repair systems for electronics manufacturing. The company offers ingenious solutions to ensure efficient electronic assembly across industries. PACE Inc. is devoted to enhancing electronic manufacturing processes. Their cutting-edge products cater to aerospace, automotive, and telecommunications industries. Notable offerings include soldering and desoldering stations that enable precision soldering and rework operations. PACE Inc.'s range of products suits large-scale production and intricate repairs. The company's unique merit lies in their ability to streamline processes, reduce waste, and improve electronic product quality.
Den-on Instruments established in 1963 and based in Ekimachi-Higashi Nerima-ku, Tokyo, is a designer and manufacturer of soldering, desoldering, and tools, used in the electronics industry. Initially, the company started with researching, developing, and designing the sound systems used in music and studio halls and later progressed into producing musical control boards and similar products. The company also offers rework systems and preheaters to improve the electronic manufacturing process and assembly lines.
Heißschneide-Geräte und -Maschinen GmbH, established in 1977 and headquartered in Geisenheim, Germany, is a manufacturer of heat-cutting machines and related equipment. The company's products include cutting blades, rope, and belt cutting machines, and thermal shape cutting installations. Its heat cutters are used for accurate cutting of ropes, belts, and thermoplastics, catering to packaging and textiles applications. Its rope and belt-cutting machines offer automated length-cutting capabilities, streamlining processes in the shipping, logistics, and construction sectors. The company's thermal shape cutting installations enable precise shaping of materials and are used in automotive and aerospace industries for prototyping and manufacturing components.
Kurz Ersa has been a manufacturer of machines since 1779 and is based in Kreuzwertheim, Germany. The company operates across diversified business areas, encompassing Electronics Production Equipment, Casting Solutions, Particle Foam Processing, Automation, and Additive Manufacturing. In the realm of Electronics Production Equipment, they offer soldering machines and tools, the Casting Solutions division specializes in light metal casting techniques, and the Particle Foam Processing provides solutions for molded parts. Automation is another domain in which they provide technological solutions. Their expertise in Additive Manufacturing allows delivering of metal 3D printing solutions.
PROXXON, founded in Niersbach, Germany in 1977, is a manufacturer of high-quality power tools. The company has been producing tools for the MICROMOT system, and its product line includes handheld and table top tools, rotary tools, belt and angle sanders, circular or scroll saws to a complete lathe and milling system. It is a sought-after company worldwide for its precision power tools, serving customers in more than 80 countries from its sales headquarters in the “Industriepark Region Trier” in Föhren, Germany.
Changzhou Eagle Electronics Company, established in 2006 and headquartered in Jiangsu, China, is a manufacturer and supplier of electronic products. The company offers a range of products, including amplifiers, car players, LED screens, LED lamps, solar panels, and more. It also offers microphones, speakers, remote controls, cables, and LED TV light bars. Its LED lamps are resistant to shock, vibration, and temperature changes. The company has received CE and SGS certifications. It serves several industries such as automotive, electronics, and more.
RYOBI was established in 1943 and is a manufacturer of builders' hardwares based in Fuchu, Hiroshima, Japan. The company sells various products such as air compressors, garden shredders, glue guns, pest control, and rotary hammers. The products are branded into different categories based on platforms such as 18V One+, 40V, 80V, USB Lithium, and Link Storage. The company is affiliated with The Home Depot as the exclusive seller and distributor of the products. The company also marketed the DIY product line under the brand of Ryobi Nation.
Weller, founded in the United States in 1945, is a supplier of precision tools and soldering technology products. The company offers a variety of soldering equipment, soldering stations, and consumables that ensure secure and reliable connections in electronics, manufacturing, and other industries. It provides tailored solutions to meet specific demands and serves diverse industries, including electronics, manufacturing, aerospace, automotive, and more. The company has production sites in Europe, North and South America, and Asia.
Kurtz Ersa, Inc., a company founded in 1779 and based in Bavaria, Germany, is a manufacturer and supplier of molding machines. The company's product portfolio includes stencil printers, shape molding machines, and soldering tools. These products are used in various industries, including electronics manufacturing, telecommunications, and the aerospace industry. The company has 17 production and sales locations in various countries, including the United States, Vietnam, and France. Additionally, the company is ISO 9001, ISO 45001, and ISO 14001 certified for its quality and sustainability practices.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | M.M. Newman Corporation |
16.2%
|
2 | EDSYN Inc. |
12.6%
|
3 | Aven Inc. |
9.0%
|
4 | Stellar Technical Products |
7.2%
|
5 | American Beauty Tools |
7.0%
|
6 | John Stortz & Son, Inc. |
7.0%
|
7 | PACE WORLDWIDE |
6.7%
|
8 | Weller |
5.2%
|
9 | RYOBI |
4.6%
|
10 | Den-on Instruments |
4.6%
|
Derivation Method
The ranking is calculated based on the click share within the soldering iron page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 9 | 69.2% |
Japan | 2 | 15.4% |
Germany | 1 | 7.7% |
China | 1 | 7.7% |
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■ Features ・ Because it is cordless that does not require power supply, it is convenient for outdoor work. ・ Heated 30 seconds by one -touch operat...