This section provides an overview for acetal resins as well as their applications and principles. Also, please take a look at the list of 16 acetal resin manufacturers and their company rankings. Here are the top-ranked acetal resin companies as of November, 2024: 1.Atlantis Industries Corporation, 2.MIDWEST RESINS, INC., 3.Rapp Polymere.
Table of Contents
Categories Related to Acetal Resins
Acetal resin is a synthetic material blended with polyacetal (POM) resin and graphite. POM resin, a plastic material, is known for its high mechanical strength, wear resistance, and chemical resistance. Graphite enhances these properties by improving friction and heat resistance.
POM is employed in applications that demand wear resistance and self-lubrication, such as industrial machine parts, gears, screws, and sliding components. Its heat resistance ensures that its mechanical strength remains stable even in environments exceeding 100°C. POM is often used as a metal substitute, offering benefits in lightweight design, workability, and productivity. However, its flame resistance, weather resistance, and adhesiveness are low, necessitating careful material selection based on the intended environment. POM is flammable, and it should be noted that plating processes can be challenging with this material.
First, let us explain the manufacturing process of DURACON, a typical example of acetal resin is a copolymer and is synthesized from methanol as a starting point. Formaldehyde synthesized from the oxidation reaction of methanol is trimerized, followed by the polymerization of trioxane.
The trioxane is polymerized with a small number of comonomers as the main monomer to produce crude POM copolymer, which is then shipped with stabilizers, glass fibers, and reinforcing agents added to the crude polymer. Homopolymers, on the other hand, consist of polyoxyethylene chains produced by formaldehyde bonding. Note that homopolymers and copolymers have different properties.
Homopolymers are polymers composed entirely of the same monomer unit, with the main chain consisting solely of carbon and oxygen atom bonds.
Copolymer POM, such as DURACON, comprises two different monomer units. It offers higher thermal stability than homopolymers, making it suitable for more demanding environments. Although acetal resin has excellent oil and alkali resistance, its rigidity and mechanical strength are marginally lower.
Standard acetal resin is the most common type of acetal resin and is composed of pure polyacetal resin. It has high heat and abrasion resistance and stable mechanical properties. It also has excellent dimensional stability, making it suitable for the manufacture of precision mechanical parts.
This type of acetal resin is a widely used product in the automotive industry for components such as gears, bearings, plugs, and valves.
Heat-resistant acetal resin offers improved heat resistance compared to standard types. It withstands high temperatures without deformation or deterioration, making it ideal for automotive parts, electronic devices, and home appliances. This resin type also demonstrates superior chemical resistance, maintaining stable performance against various chemicals. Additionally, its enhanced flame resistance is advantageous for applications where fire safety is a concern, such as in electronic equipment and automobile engine compartments.
Low-friction acetal resin, a variant of standard acetal resin, includes a friction-reducing agent to enhance its sliding properties. Characterized by a low coefficient of friction, it is particularly effective in applications like sliding parts, bearings, and gears where reduced friction loss is crucial. This improvement not only enhances the energy efficiency of machines but also minimizes wear risks.
*Including some distributors, etc.
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Talladium, Inc., founded in 1983 and headquartered in Valencia, California, USA, is a manufacturer of comprehensive dental laboratory products and other equipment. The company manufactures a wide range of products, including gypsums, investments, alloys, and zirconia materials, serving the diverse needs of dental laboratories worldwide. It holds ISO 13485 certification for the precision and durability of its products. Dental professionals benefit from its state-of-the-art materials, which enable them to produce optimal quality dental restorations and prosthetics. These products are frequently used in the dental and orthodontic industries, helping dental laboratories achieve superior results in restorative dentistry.
Atlantis Industries Corporation, established in 1962 in Georgetown, Delaware, USA, is a manufacturer of precision custom injection molders and molds. The company specializes in manufacturing a broad range of precision plastic components, including custom injection-molded parts, resins, subassemblies, and complete products. It holds ISO 9001 and ISO 13485 certifications for stringent quality standards and delivering durable products to customers. The expertise in injection molding allows it to serve numerous industries, such as medical, automotive, consumer goods, defense and electronics.
Asahi Kasei Plastics North America, founded in 1922 and based in Fowlerville, Michigan, is a manufacturer of engineered polymers and advanced polypropylene compounds. Its product lineup includes Xyron for the water treatment industry, Thermylene specialty polypropylene, Leona 90G55 for vehicle weight reduction and cost savings, Sunvieo for automotive instrument panel skin, and Thermylon for injection molding and thermoformed cargo boxes. The history of the company is rooted in Japan’s first ammonia production by chemical synthesis, using hydroelectric power, which formed the basis for its synthetic chemistry and chemical fibers businesses.
Polyclean Technologies was founded in 2001 and is based in Rosenberg, Texas, U.S.A, is a manufacturer of plastic & polymer recycled products & services for various industrial applications. The company provides PEEK powders, recycled polymer powder products, pelletized PEEK products, PEEK regrind products, and, PEEK shavings flake products along with PEEK sheets, rods, tubes, and, billets as well as offers milling services, recycling services, material recovery, polymer purification facilities for plastic manufacturing & recycling, polymer processing, material handling industries.
Chroma Color Corporation, established in 1967 and located in Newar, New Jersey, is a manufacturer and supplier of standard and custom color concentrates, additive concentrates, dry Colors, and pre-colored compounds. The colors portfolio includes ULTRAPET, ChromaTRANSPARENT, CHROMARK, ChromaPCRPET and ChromaQUASAR. The whites and blacks colorants are available in masterbatch and multiple resin systems, including nylon, ABS, EVA, PC, and LDPE. The colors are used in healthcare, consumer staples, aerospace, recycling and sanitation industries. Chroma Color Corporation was bronze-rated by EcoVadis in 2022 and earned a Silver rating in 2023 for collaborating on sustainability.
Modern Plastics, Inc. is a manufacturer and distributor of plastic products. The company is headquartered in Shelton, Connecticut, USA and was founded in 1945. The company's main activities involve designing, manufacturing, and supplying several types of plastic products. Its product range includes plastic sheets, rods, and tubes, serving industries such as signage, medical, and industrial applications. Modern Plastics offers services like plastic fabrication, certifications and testing, compression molded shapes, custom casting in nylon, precision plastic cutting and material sourcing.
Trident Plastics, Inc., since 1977, has been a manufacturer of sheets, shapes, rods, tubes, films, and resins made of PCTFE, polycarbonate, polyethylene, polypropylene, and Teflon to the petrochemical refining, oil and gas, fluid handling, food & beverage, and power generation industries. The Ivyland, PA, company has capabilities such as CNC routing with solid carbide, advanced cutting, line bedding, thermoforming, and profile shaping. The company is actively applying the ISO 9001:2008 Quality Management Principles.
Emco Industrial Plastics, LLC. (Emco) has operated out of Cedar Grove, New Jersey for over 30 years. The company is a manufacturer and distributor of custom industrial plastics, rubber, and foam-based products for medical grade plalstic, food & beverage, chemical processing, and OEM industries. Some of the materials the company engineers are industrial plastics, neoprene, natural rubber, polyurethane, and natural sponge. The company offers services such as cutting to size, laser cutting, plastic welding, and injection molding. The company also manufactures custom machined components.
Nexeo Plastics LLC is a distributor of plastics and thermoplastics resins and compounds established in 1973 and headquartered in The Woodlands, Texas, USA. The company offers a wide range of plastic resin types including compostable plastics, acrylics, thermoplastic copolyesters, thermoplastic elastomers, and post-industrial & post-consumer recyclates. They serve various industries, including automotive, healthcare, packaging, wire and cable, and 3D printing in more than 60 countries. The company also offers various services including material selection assistance, supply chain, and custom inventory solutions.
MIDWEST RESINS, INC., founded in 2008 and located in Roseville, Michigan with a satellite office in Elkhart, Indiana, is an ISO-9001:2015 certified thermoplastic resin distributor and supplier. The company offers engineering and commodity thermoplastic resins for industries such as automotive, building construction, RV, plumbing, and medical. Its products include polyplastics, color master, Buckeye polymers, polyram, and custom plastic resins. The company supplies these products and many more to companies across the Midwestern United States and Canada.
Chase Plastic Services, Inc. has been a distributor of thermoplastics since 1992 based in Michigan, USA. The company offers over 35,000 specialty, engineering and commodity thermoplastics double- and triple-sourced from multiple companies. It creates and develops custom materials, including sustainable materials, advanced composites and specialty compounds. It is an ISO 9001:2015-certified company with a global supply and distribution network with 30 strategically located warehouses throughout North America. Moreover, it serves diverse industries, including 3D printing, aerospace, agriculture, appliances, automotive, building and construction, and more.
Asahi Kasei Corporation, founded in 1931 and headquartered in Tokyo, Japan, is a manufacturer specializing in chemicals and materials science. Its diverse product portfolio spans various industries, including polystyrene and Saran Wrap plastics, acrylonitrile for acrylic fiber production, construction materials, medical devices, and electronics. The company has a history of notable recognition, receiving The Nobel Prize in Chemistry in 2019 for the development of lithium-ion batteries. Its products plays a pivotal role in advancing materials and technologies across multiple sectors, contributing in plastics, healthcare, construction, and electronics.
Rapp Polymere, established in 1993 and headquartered in Tübingen, Germany, is a manufacturer of resins for solid-phase synthesis (SPS) and a broad range of polyethylene glycol (PEG) derivatives. The company holds ISO 9001 certification for consistent quality and performance, and its product offerings include a wide range of resins, PEG-based compounds, and related chemicals. These products find applications across various industries, particularly in the pharmaceutical, biotechnology, and chemical sectors, where its products are used for drug discovery, peptide synthesis, and other research applications in the field of SPS and PEG chemistry, serving clients worldwide.
National Plastics and Seals was founded in 1985 and headquartered in Schaumburg, Illinois. The company is an ISO 9001:2015 certified manufacturer and supplier of precision machined & fabricated plastic parts to global customers in industries as diverse as aerospace, heavy equipment, point of purchase, semiconductors, and water treatment. The company works with a variety of materials such as acrylic, acetal, polycarbonate, Teflon, and PET. The company’s primary products include heat shrink tubing, insulation sleeving, rubber O-rings, and plastic resin. The company can make custom materials to specifications even to military-grade standards.
S&P Global Inc., established in New York, NY, in 1860, is a provider of credit ratings, benchmarks, analytics and workflow solutions in the global capital, commodity and automotive markets. Their products and services include market insight and analytics, real time news, geospatial data, and risk valuation data. The company serves markets such as shipping, petrochemicals, metals, agriculture, and energy transition. The company provides services in over 150 countries and their customers include government agencies, financial institutions, and professional service firms in law.
ThermoPlastic Trading, Inc., founded in Dayton, OH, in 2009 is a buyer and seller of plastic in all formats such as Regrind, Reprocessed, Pellets and Scrap. The company's product portfolio includes plastic regrind, which is recycled plastic that has been processed into small granules, and reprocessed plastic, Plastic Pellets and plastic scrap includes discarded plastic materials, which can be recycled or reused to create new products. The company serves markets including Medical and Healthcare, Automotive, Consumer Goods, Industrial Manufacturing and Packaging. They also offer custom packaging, warehousing, and distribution services.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Atlantis Industries Corporation |
13.7%
|
2 | MIDWEST RESINS, INC. |
13.7%
|
3 | Nexeo Plastics |
9.8%
|
4 | Rapp Polymere |
7.8%
|
5 | National Plastics & Seals, Inc. |
7.8%
|
6 | Asahi Kasei Corporation. |
7.8%
|
7 | Talladium, Inc. |
5.9%
|
8 | Asahi Kasei Plastics North America, Inc. |
5.9%
|
9 | Modern Plastics, Inc |
5.9%
|
10 | Chase Plastic Services, Inc. |
3.9%
|
Derivation Method
The ranking is calculated based on the click share within the acetal resin page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 11 | 84.6% |
Japan | 1 | 7.7% |
Germany | 1 | 7.7% |
64 products are listed.
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Tenak ™ -c is a polyatal (POM) resin of Asahi Kasei. POM is an abbreviation for polyoxyMethylene, a chemical name, and is generally called polyace...
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30+ people viewing
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