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This section provides an overview for substrate seperators as well as their applications and principles. Also, please take a look at the list of 5 substrate seperator manufacturers and their company rankings. Here are the top-ranked substrate seperator companies as of December, 2024: 1.Shenzhen Chuangjingrui Electronics Co., Ltd, 2.cab Technology Inc, 3.Janome.
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Categories Related to Substrate Seperators
A substrate divider is a piece of equipment that divides a number of substrates on a sheet board at the same time.
The use of substrate dividers increases production efficiency. There are several types of dividers, including router processing, dicing processing, stamping, and pressing and cutting. Depending on the purpose, there are facilities for low-volume or high-volume production, and initial costs can be low or high.
Printed circuit boards include glass, composite, and paper substrates, and substrate dividers can process all of them. However, there are substrate dividers that cannot process certain substrates, so it is necessary to select the appropriate substrate divider for your application.
Substrate dividers divide sheet substrates into numerous substrates. Examples of substrate dividers include router dividers and dicing dividers, as well as press dividers and push-off dividers.
Router Splitter
Using a router tool for dividing the board, rotate the tool to divide the position to be divided.
Dicing and Dividing Machine
While rotating the grinding wheel, divide the specified position.
Press Divider
The blade for dividing is inserted in accordance with the dividing position of the board, and the board is divided by pressing.
Push-Cut Type Divider
For small production runs, substrates are passed between the upper and lower rotating circular blades and divided by the gap between the blades.
Since the principle of substrate dividers varies from type to type, we will divide them into the following three categories.
Router dividers can divide PCBs with a thickness of 0.4 mm to 1.6 mm, and can break in vertical, horizontal, diagonal, and other directions. Entering the coordinates you want to split into the device makes it easy to change the model of the board, but there is a lot of powder due to the router process. When splitting a board, whiskers of fibers of the board appear on the split surface, but cutting the board twice can reduce them. The speed of splitting is slow due to the limited height of the fixtures to be mounted on the board.
Press partitioning can be done quickly because all the partitioning points on one piece can be partitioned in one shot at the same time. Even if the components to be mounted on the printed circuit board are high, they can be divided. Less powder is generated during division, making it suitable for high-volume production. However, the production cost is high because a die for dividing is required, and the stress on the board generated during dividing is high.
Push-off dividing is suited for cases where the production volume is not large, since the initial investment in router and press dividing is large. It is not suitable for dividing paper substrates.
Substrate dividers can be classified by method and target workpiece: For V-groove applications, they are classified into upper/lower disk cut type and linear split type. For perforation, there are local punching type, precision press blade type dividing type, and router type.
Substrate dividers can also be classified by substrate layout. They can split V-grooves near the edge or in the center, divide boards horizontally and vertically in a matrix, divide boards with cutouts in the middle of V-grooves or power boards with tall components around V-grooves, divide small amounts of perforated boards with few connections, and divide large amounts of assembled boards with many connections.
Compatible equipment should be selected according to the method, target workpiece, and board layout.
The upper/lower disc cut type uses upper/lower rotating circular blades to cut V-grooves. There are two types: manual and motorized. In the manual type, the blade spontaneously turns by the force of the blade pushing against the substrate, while in the motorized type, the blade is forced to turn. The linear split type is a method that combines a linear blade and a rotating circular blade. The lower blade can be set to split the V-groove portion of the substrate, and the cutting line does not move.
The local punching type uses a T-shaped blade to punch off the connection. It is small and easy, but not efficient and not suitable for mass production processing. In the precision press-blade parting type, the upper and lower press-blades are used to punch out the connection in a single operation. This method is suitable for mass-production processing of assembled boards because the connections can be broken up at once. In the router type, a high-speed rotating router bit is used to shave off the connections. This method places less stress on the board, but requires the collection of chips.
*Including some distributors, etc.
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Cab Technology Inc, established in 1975, is a manufacturer of product marking products such as label printers, dispensers, software, labels & ribbons, and marking lasers. The company in Karlsruhe, Germany, offers electronic systems and components such as PCB separators, magazines, connectors, and sockets with contacts used in the industrial and manufacturing sectors. It has nine subsidiaries and ISO 9001:2015 quality certification and ISO 14001:2015 environmental certification. Their products are used in Medtech, aerospace, electronic and automotive industries for stationary marking on metal or plastic objects.
Janome was founded in 1984 and headquartered in Japan is a manufacturer of sewing machine motors and other precision parts. The company offers an extensive and diversified product portfolio including, servo presses, Cartesian robots, SCARA robots, automatic screw presenters, and computer robots. These products are integral to various industries, particularly textile and apparel manufacturing; and are used for press fitting, powder compression and shaping, perforation cutting, press molding, and caulking, among other essential applications.
Aurotek Corporation, founded in 1980, and based in Taipei, Taiwan, is a manufacturer and supplier of automation equipment and system components. The company offers design, development, and sells cutting machines, robotic arms, and controllers. Its services inlcude the provision of complete robot key components, smart device assembly development, and the design of automated production line. The company has garnered several accolades including the Rising Star Award, National Quality Award in 2008, and multiple Symbol of Taiwan Awards.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Shenzhen Chuangjingrui Electronics Co., Ltd |
50.0%
|
| 2 | cab Technology Inc |
25.0%
|
| 3 | Janome |
25.0%
|
Derivation Method
The ranking is calculated based on the click share within the substrate seperator page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
China
|
2 | 50.0% |
|
United States of America
|
1 | 25.0% |
|
Japan
|
1 | 25.0% |
15 products found
15 products
Meiryo Technica
520+ people viewing
Last viewed: 8 hours ago
This device is a device that divides a large number of small and complex substrates by a router system. Mitsubishi Electric We support the product...
Meiryo Technica
190+ people viewing
Last viewed: 22 hours ago
It is a 2 table base split machine for automation and cell production. It is a high -cost model with high cost performance that can be used for hig...
Meiryo Technica
270+ people viewing
Last viewed: 8 hours ago
An inline model that automates the printed circuit board cutting process. It supports customization, and automatically cuts a large number of print...
Horiuchi Electric Manufacturing Co., Ltd.
120+ people viewing
Last viewed: 14 hours ago
Very Fast Response
■Building a high-quality, high-productivity line From small desktop robots to large robots, we have robots that can support your work site from eve...
Yagyu Shokai Co., Ltd.
30+ people viewing
Last viewed: 1 day ago
Very Fast Response
■K-111 ・Lightweight, compact and easy to carry. - Less burrs and burrs appear on the cut surface, and chamfering is also possible. -Equipped with ...
Janome
240+ people viewing
Last viewed: 21 hours ago
Standard Response
It is a desktop substrate split machine that can perform the external shape of the board with a router cut method*. There are two types of dust col...
Janome
230+ people viewing
Last viewed: 5 hours ago
Standard Response
It is a desktop substrate split machine that can perform the external shape of the board with a router cut method*. There are two types of dust col...
Janome
370+ people viewing
Last viewed: 9 hours ago
Standard Response
It is a desktop substrate split machine that can perform the external shape of the board with a router cut method*. There are two types of dust col...
Janome
340+ people viewing
Last viewed: 9 hours ago
Standard Response
It is a desktop substrate split machine that can perform the external shape of the board with a router cut method*. There are two types of dust col...
Janome
220+ people viewing
Last viewed: 1 day ago
Standard Response
It is a desktop substrate split machine that can perform the external shape of the board with a router cut method*. There are two types of dust col...
Janome
250+ people viewing
Last viewed: 9 hours ago
Standard Response
It is a desktop substrate split machine that can perform the external shape of the board with a router cut method*. There are two types of dust col...
K-World Ltd.
120+ people viewing
Last viewed: 1 day ago
Two models are available depending on the specifications of the board to be divided. There is little scattering of chips and no stress is applied t...
2 models listed
K-World Ltd.
100+ people viewing
Last viewed: 6 hours ago
2 models listed
