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This section provides an overview for precision cutting machines as well as their applications and principles. Also, please take a look at the list of 12 precision cutting machine manufacturers and their company rankings. Here are the top-ranked precision cutting machine companies as of December, 2024: 1.Modern Machinery, 2.Taiwan Nakazawa CO., LTD., 3.Kemet International Ltd..
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Categories Related to Precision Cutting Machines
A precision cutting machine is a machine capable of cutting metal with high precision.
Precision Cutting Machines use diamonds, CBN wheels (stereocrystalline boron nitride), and other hard materials as irons. The friction surface is not roughened, and specimen pieces free of burrs, burrs, and dust can be produced.
In addition, models equipped with a CCD camera can magnify the cut area on the monitor. This makes it possible to determine the position of the cut surface more precisely, enabling more accurate cutting. Precision cutting machines are widely used in a variety of industries, including the manufacturing of electronic components and semiconductors, automobiles, aircraft, and medical equipment.
Precision cutting machines, as the name implies, are used to cut a wide variety of materials. They are used in a wide range of fields, including metals, ceramics, synthetic resins, minerals, biological samples, and electronic materials, and are also useful for observing the shape of cut surfaces, typically with SEM (scanning electron microscope) or microscopes.
Other applications include the manufacturing industry for electronic components, semiconductors, automobile and aircraft parts, and even medical equipment. As industry demands precision and quality, precision cutting machines are expected to become increasingly important.
A major advantage of using precision cutting machines is that they prevent chipping (the rounding off of the cutting edge of the tines) and cracking (fine cracks in the cut sample). This allows cutting work to be performed while maintaining sample quality.
Precision cutting machines use high-hardness grinding wheels to cut a variety of materials precisely, including metals, ceramics, synthetic resins, minerals, biological samples, and electronic materials. The cut surfaces are generally observed using SEM (scanning electron microscope) or microscopes. Precision cutting machines are used to prevent chipping (rounding off of the cutting edge of the cutting wheel) and cracking (fine cracks in the cut sample).
Precision cutting machines are available in dry and wet types. The dry type cuts directly to the sample, while the wet type cuts without burning by allowing the cutting fluid to penetrate between the sample and the grinding wheel.
High-hardness materials such as diamond and CBN wheels (stereocrystalline boron nitride) are used for the grinding wheels, which give the Precision Cutting Machine its high cutting accuracy. In addition, heat and friction generated during the cutting process are minimized to produce specimen pieces with no burrs, chips, or dust on the cut surface.
Control Method of Precision Cutting Machine
A precision cutting machine has four control methods depending on the movement of the sample and the grinding wheel: "vertical cutting," "slide cutting," "vibration cutting," and "skip cutting." In the wet type, cutting fluid enters between the sample and the grinding wheel by vibration.
Materials that are sensitive to heat and easily deformed during processing, as well as complex shapes and hard materials, can be cut. Cutting fluid, also called coolant or cutting oil, comes in two types: water-soluble and insoluble.
Water-soluble cutting fluids are often used due to their ease of cleaning the work environment and their resistance to ignition. Water-soluble cutting fluids are available in emulsion, soluble, and chemical solution types.
Furthermore, variable cutting of grinding wheels, in which the rotation speed of the grinding wheel can be changed according to the hardness of the sample, and circumferential speed controlled cutting of grinding wheels, in which the rotation speed is kept constant, are available. Therefore, the optimal cutting method should be selected according to the hardness and shape of the specimen.
*Including some distributors, etc.
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TSUNE SEIKI CO., LTD., founded in Toyama, Japan, in 1917 is a manufacturer of sawing machines and inspection machines & tools. The company's product portfolio includes circular, band, hack sawing machines, tube cutting machines, saw blade grinding machines, chamfering machines and saw blades. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. They also offer custom packaging, warehousing, and distribution services.
Kemet International Ltd. is a British ISO 9001:2015 certified manufacturer and supplier of lapping as well as polishing tools that was established in 1938. Based in Kent, United Kingdom, the company offers ultrasonic cleaners and various lapping machines, including floor standing and bench top models. It also offers related supplies, such as standard abrasive slurries, diamond slurries and compounds, and polishing stones. Kemet International products are used in various industrial processes, including in development and engineering operations within the aerospace, semiconductor, construction, and automotive sectors.
Suzhou Suntop Laser Technology Co., Ltd, in China in 2006, is a manufacturer of CNC laser cutting machines and fiber laser marking machines. The company offers high-precision cutting capabilities across a wide range of materials, including metals, plastics, and composites. These machines are used in industries such as manufacturing, aerospace, automotive, and more. It has a standard workshop for laser cutting machines, laser welding machines, and laser marking machines totally about 15,000 square meters and 80 employees, including 8 laser engineers and mechanical engineers.
Pet All Manufacturing Inc., established in 1980s and based in Toronto, Ontario, Canada, is a manufacturer of blow molding machine. The company provides blow molding equipment, as well as, UL, CE, CSA, ANSI and OSHA solutions to its customers. Under its "Pet All" brand it supplies Reheat stretch blow molding machinery, PET preform plastic injection molding, Single stage auto PET stretch blow molding machines, Leak testers, and Plastic bottle blow molding machine. Whereas, under its "Can Mold" brand, it supplies injection blow molding machines (IBM), Extrusion blow molding machines (EBM) and Accumulator head blow molding machines to the clients.
Struers is a manufacturer of materialographic equipment and consumables based in France since 1875. The company designs equipment used for cutting, mounting, grinding, polishing, and verifying materials for enhancing and streamlining the processes of sample preparation, from manufacturing and quality assurance to failure investigation and research. There are cut-off machines such as Magnutom-5000, Mounting accessories, machines, and consumables along with automated solutions for grinding and polishing. These products cater to automobile and airplane manufacturers including mobile phone producers and aerospace sectors.
Hymson, established in 2008 and headquartered in Jiangmen, China, is a manufacturer of integrated laser and automation solutions. The company's products include sheet metal, tube metal, and 3D laser cutting machines catering to lithium battery manufacturing, sapphire processing, and PCB and FPC manufacturing. Its sheet metal laser cutting machines provide precise fabrication for components in engineering machinery, shipbuilding, and petroleum pipeline industries, and its tube metal laser cutting machines process circular, square, and rectangular tubes for constructing frameworks, pipelines, and automotive chassis. The company also provides installation, commissioning, and technical support services, including application technology communication and industry solutions.
Taiwan Nakazawa CO., LTD., established in 1988, and based in Taichung City, Taiwan, operates as a distributor of measuring instruments and metallography equipment. The company also offers metal detection and analysis instrument to customers in Taiwan. It manufactures quality and highly precise equipment, including metallographic pre-treatment equipment, metallographic cutting machines, metallographic embedding machines, and metallographic grinding & polishing machines. The company has expanded its operations to include importing overseas professional brands of material testing machines, testers, detectors, and measuring instruments.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Struers |
24.2%
|
| 2 | Modern Machinery |
12.1%
|
| 3 | Taiwan Nakazawa CO., LTD. |
12.1%
|
| 4 | Kemet International Ltd. |
12.1%
|
| 5 | Hymson Laser Intelligent Equipment Co., Ltd |
9.1%
|
| 6 | Changzhou Men-Luck Intelligent Technology Co., Ltd. |
6.1%
|
| 7 | Pet All Manufacturing Inc. |
6.1%
|
| 8 | JEOL Ltd. |
6.1%
|
| 9 | Suzhou Suntop Laser Technology Co., Ltd |
3.0%
|
| 10 | Wuhan BST LASER Machinery Co.,Ltd |
3.0%
|
Derivation Method
The ranking is calculated based on the click share within the precision cutting machine page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
China
|
3 | 30.0% |
|
Japan
|
2 | 20.0% |
United States of America
|
1 | 10.0% |
|
United Kingdom
|
1 | 10.0% |
|
Canada
|
1 | 10.0% |
|
Denmark
|
1 | 10.0% |
|
Taiwan
|
1 | 10.0% |
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