19 Polyurethane Sponge Manufacturers in 2024
This section provides an overview for polyurethane sponges as well as their applications and principles. Also, please take a look at the list of 19 polyurethane sponge manufacturers and their company rankings. Here are the top-ranked polyurethane sponge companies as of November, 2024: 1.All-Foam Products Company, 2.American Excelsior Company, 3.Lalema inc..
Table of Contents
What Is a Polyurethane Sponge?
Polyurethane sponges are made from polymer compounds containing urethane bonds, formed by reacting polyisocyanate with polyol. Known for their ability to absorb, contain, and release liquids, these sponges are molded into porous shapes. They are characterized by excellent thermal insulation and ease of molding, available in soft and hard types.
Uses of Polyurethane Sponge
Soft polyurethane sponges, with lower density, are used in sound-absorbing materials, cushions, clothing, and furniture. High-density variants are used for thermal insulation and buoyancy due to their superior thermal properties. Semi-rigid polyurethane sponges, with high resilience and elasticity, are suitable for furniture, mattresses, and vehicle parts. Other applications include filters and bacterial growth media.
Principle of Polyurethane Sponge
Polyurethane sponges are produced by selecting specific types and additives, including catalysts, blowing agents, foaming agents, and flame retardants. The foaming process creates small, independent bubbles, resulting in sponges with excellent air permeability and drying properties. Soft foams primarily use water as a foaming agent, while rigid foams use hydrocarbon-based agents like HFC compounds and cyclopentane.
Types of Polyurethane Sponge
1. Foamed Polyurethane Sponge
This lightweight and flexible material is made by adding a foaming agent to polyurethane resin, creating a sponge with cushioning properties and heat insulation. It's used in cushioning, packaging, and construction.
2. High-Density Polyurethane Sponge
High-density polyurethane sponges offer enhanced strength, sound insulation, and vibration absorption. They are used in acoustic rooms, machinery vibration control, and fields requiring shock absorption and durability, like construction and automotive.
3. Structural Polyurethane Sponge
Known for its lightweight and impact resistance, a structural polyurethane sponge is used in construction for earthquake resistance and thermal insulation, in automotive parts for shock absorption, and aircraft for structural strength and vibration absorption.
4. Water-Absorbing Polyurethane Sponge
Designed for efficient water absorption, these sponges are used in kitchen and car wash applications. They are effective in removing dirt and grease, quick-drying, and reusable, making them ideal for household and cleaning products.
List of 19 Polyurethane Sponge Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Canada
- China
- Italy
- Japan
- Turkey
- United Kingdom
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General Plastics Manufacturing Company
RIGID POLYURETHANE FOAM
Manufacturer Overview
General Plastics Manufacturing Company, established in 1941 in the United States, is a manufacturer of polyurethane foam and built-to-print composite parts. General Plastics manufactures custom-mold parts using flexible and semi-flexible polyurethane foam materials. The company also can support sub-assembly, part and tool design, and custom foam services. General Plastics provides build-to-print standard and custom laminates for myriad parts and assemblies, and on-site testing laboratories, including an FAA-certified burnt test facility. Their products have various military, industrial, and commercial applications.
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All-Foam Products Company
Open-Cell Foam Mattress Pads
Manufacturer Overview
All-Foam Products Company, established in 1977 and located in Middlefield, Ohio, USA, is a manufacturer of foam fabrication products. The company specializes in custom fabrication of foam materials, offering a broad range that includes Polyethylene, Polyurethane, Divinycell PVC, and EVA foam. It holds ISO 9001 certification, and the foam materials are used for flexibility, providing advantages such as lightweight construction, insulation, cushioning, and robust resistance to moisture and chemicals. These qualities make them essential in various application industries, including aerospace, automotive, construction, and packaging.
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Comcast Urethane
Molded Microcellular Urethane
Manufacturer Overview
Comcast Urethane, founded in 1982 and based in Marshall, Michigan, USA, is a manufacturer of advanced and specialized urethane molded products. The company upholds stringent quality standards and is ISO 9001 certified, and its product varieties include custom urethane parts, rollers, wheels, and urethane sheets, all used for optimal durability and adaptability. Its products offer premium wear resistance, heavy load-bearing capacity, and resistance to chemicals and abrasion. It serves a broad range of industries, including manufacturing, material handling, aerospace, and automotive, assisting moldmakers, designers and craftsmen with urethane products ranging from few grams to over 100 pounds.
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American Excelsior Company
Polyurethane Sponge
Manufacturer Overview
American Excelsior Company, established in 1888 in Arlington, Texas, USA, is a manufacturer of flexible foams, erosion control products, and wood fiber products. The company specializes in packed, cushioned, and engineered products with an emphasis on flexible foams, erosion control solutions, and wood fibers. It holds ISO 9001 certification for meeting industry standards and product quality, and the pros of its products include precise protection, cushioning, and support for various applications. Its offerings encompass foam cushioning materials, erosion control blankets, wood excelsior fibers, and engineered foam solutions. These products find applications in agriculture, construction, horticulture, and environmental protection.
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Wisconsin Foam Products
Open Cell Polyurethane Foams
Manufacturer Overview
Wisconsin Foam Products (WFP) is an American manufacturer of flexible foam products and accessories founded in 1985 and based in Madison, Wisconsin. The company offers wood crates and pallets, foam solutions for applications like bedding, filtration, packaging, as well as shipping boxes and various laminated items such as protective covers and fabricated products. These are primarily used in the furniture, medical, and marine sectors, as well as in the packaging industry. WFP also provides their clients with additional design, logistics, and OEM services.
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High-Tech Conversions, Inc.
Polyurethane Foam Wipers
Company Overview
High-Tech Conversions, Inc. is a manufacturer and supplier of cleanroom supplies and cleaning products for various high-tech industries and it is based in Enfield, Connecticut, USA and was established in 1995. The products include cleanroom wipes, gloves, garments, sticky mats, tacky rollers, and stencil wiping rolls. The companies’ products are designed to perform under the challenging industrial applications and are used in controlled environments, PCB assembly lines, laboratories, and manufacturing facilities across the world.
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ArtUSA Industries, Inc.
Polyurethane Foams
Company Overview
ArtUSA Noise Control Products, established in 1995, is a service provider of architectural acoustic solutions and a manufacturer of noise control products. The company is based in Suwanee, Georgia with distributors located across the United States. Its products include ceiling tiles, sound walls, baffles, silencers, and barriers. These products are applied in residential settings and various industries, including fitness, education, construction, and manufacturing environments. Additionally, the company provides noise control surveying, installation, consulting, engineering, and worldwide shipping services in relation to its products.
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Arkon Automotive
Polyurethane Sponge Cutting
Manufacturer Overview
Arkon Automotive, established in 2006 in Bursa, Turkey, is a manufacturer of industrial sponge cutting molds and prototypes. The company specializes in producing various products, including sponge cutting for metal molds, foam PE sheet forming, and artificial leather cutting. It maintains industrial standards with ISO 9001 certification for precision in its manufacturing processes. The advantages of its products are flexibility, durability, and advanced-performance characteristics. These products find applications in various industries, such as automotive, construction, and acoustic solutions.
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The Rubber Company
Polyurethane Foam Material
Manufacturer Overview
The Rubber Company, established in 2013 and headquartered in Romsey, Hampshire, is a British manufacturer and supplier of rubber products. Some of the company’s products are rubber and polyvinyl chloride (PVC) extrusions used for sealing, noise control, vibration control, and decorative trim. Product variants include seals and extruded rubber profiles, flame retardant neoprene and silicone, conductive extrusions and coatings, as well as miniature profiles. These products find applications in various industries such as automotive, construction, engineering, marine, and lighting. Additionally, The Rubber Company offers specialist products like anti-slip flooring and mats used in agricultural, commercial, gym, residential, and leisure settings.
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INOAC CORPORATION
Polyurethane
Manufacturer Overview
INOAC CORPORATION, founded in 1954 and headquartered in Nagoya, Aichi, is a manufacturer and supplier of functional materials based on composites. The company's product lineup includes polyurethane, rubber, plastics, and composites. These materials serve various functions such as sound insulation, vibration dampening, shock absorption, and heat resistance. They predominantly serve sectors like transportation, IT equipment, housing & construction, medical & welfare, and consumer products. Beyond its core products, the company also ventures into distribution, packaging, and electric product domains.
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Contec, Inc.
Hydrophilic polyurethane foam wipes
Manufacturer Overview
Contec Cleanroom, established in 1988 and based in Spartanburg, South Carolina, is a manufacturer of contamination control products. The company's product portfolio includes swipes, swabs, disinfectants, wipes and mopping systems. These products are used in life sciences, aseptic services, microelectronics and semiconductors, and industrial cleanrooms. Additionally, the company also enacts renewable energy and has 2888 solar panels that supply power to its facilities. In 2022, EcoVadis, a company that advocates for corporate sustainable goals, gave Contec Cleanroom a Bronze Sustainability rating.
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Boyd corporation
Urethane Foam Tapes
Manufacturer Overview
MBK Tape Solutions was founded in 1971 and currently operates out of Chatsworth, California under the Boyd Corporation umbrella. MBK is an ISO 9001-2015 certified manufacturer and fabricator of adhesive tape and flexible material that offers bonding, surface protection, sealing, and thermal management solutions. The company specializes in the healthcare, electronics, and industrial industries. The company offers several customer services including die cutting, printing, sheeting, and packaging. In addition, the company offers product development, cleanroom manufacturing, and contract manufacturing to customers.
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AION Co.,Ltd.
Polyurethane Sponges
Company Overview
Aion Co., Ltd., established in 1999, is based in Osaka, Japan, as a porous articles manufacturer. It manufactures industrial materials, such as brush sheets, PVA sponge rollers, and polyolefine sponge sheets. It also manufactures household consumables, like chamois cloth, micropore sponge, mitten cloth, super-absorbent pet towels, and wax wiping flannel cloth. The company is a member of the SOFT99 Group and has patented its PVA sponge product. It obtained several ISO certifications, namely ISO 9001 and ISO 14000. Its manufactured products are utilized for car care, household treatment, pet care, and healthcare sectors in Japan, Indonesia, Australia, South Korea, and Singapore.
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Advantage Maintenance Products Ltd.
Polyurethane Medium Scrubber Sponge
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World Bioproducts
POLYURETHANE SPONGES
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Safe Air - HEPA filtre
Polyurethane Sponges
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Polyurethane Sponge Manufacturer Ranking
*Including some distributors, etc.Ranking as of November 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | All-Foam Products Company |
8.6%
|
| 2 | American Excelsior Company |
8.6%
|
| 3 | Lalema inc. |
7.3%
|
| 4 | Morganti S.p.A. |
7.3%
|
| 5 | Arkon Automotive |
6.8%
|
| 6 | General Plastics Manufacturing Company |
6.4%
|
| 7 | The Rubber Company |
5.5%
|
| 8 | AION Co.,Ltd. |
5.5%
|
| 9 | Comcast Urethane |
5.0%
|
| 10 | ArtUSA Industries, Inc. |
5.0%
|
Derivation Method
The ranking is calculated based on the click share within the polyurethane sponge page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- INOAC CORPORATION: 1,846
- AION Co.,Ltd.: 262
- Comcast Urethane: 20
Newly Established Company
- Dongguan Yuanyuan sponge products Co., Ltd: 2010 (14 years ago)
- World Bioproducts: 2007 (17 years ago)
- AION Co.,Ltd.: 1999 (25 years ago)
Company with a History
- American Excelsior Company: 1888 (136 years ago)
- General Plastics Manufacturing Company: 1941 (83 years ago)
- All-Foam Products Company: 1977 (47 years ago)
Polyurethane Sponge Manufacturers in United States
*Including some distributors, etc.
- General Plastics Manufacturing Company
- All-Foam Products Company
- Comcast Urethane
- American Excelsior Company
- Wisconsin Foam Products
- High-Tech Conversions, Inc.
- ArtUSA Industries, Inc.
Global Distribution of Polyurethane Sponge Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
|
7 | 53.8% |
Turkey
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1 | 7.7% |
United Kingdom
|
1 | 7.7% |
Japan
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1 | 7.7% |
Canada
|
1 | 7.7% |
China
|
1 | 7.7% |
Italy
|
1 | 7.7% |
