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This section provides an overview for exhaust cleaners as well as their applications and principles. Also, please take a look at the list of 9 exhaust cleaner manufacturers and their company rankings. Here are the top-ranked exhaust cleaner companies as of January, 2025: 1.Bendel Werkzeuge GmbH & Co. KG, 2.Orange Coast Pneumatics, Inc., 3.Ningbo Xinchao Automatization Component Co.,Ltd..
Table of Contents
Exhaust cleaners are air cleaning devices used at the exhaust ports of solenoid valves and cylinders in pneumatic systems.
Exhaust cleaners serve two purposes: first, they reduce the noise generated by the exhaust. The sound deadening performance is higher than that of a silencer, with an effect of 35 dB or more.
The second is to remove oil and dust from the compressed air exhausted from the pneumatic system. Installing an exhaust cleaner will help to collect these and properly discharge them. Installing an exhaust cleaner will provide a quiet and clean working environment.
Exhaust cleaners are used to remove noise from the exhaust of a pneumatic system and mist oil and other particles in the exhaust. The pneumatic system contains three units: an "air filter," a "regulator," and a "lubricator," which perform the following functions:
These features ensure stable operation of the pneumatic system and prevent deterioration and breakdowns. Compressed air passing through the unit has the problem of generating "noise" and "contamination" during exhaust. Noise can be reduced by using silencers, but compressed air contaminated with dust and oil mist requires countermeasures.
If left unchecked, the problem can cause contamination and clogging of the discharge port, eventually leading to equipment failure. Furthermore, there is a risk of adverse effects on the human body, causing respiratory and internal diseases. Exhaust cleaners are installed as a countermeasure.
Exhaust cleaners can be installed to remove dust and mist oil from the exhaust in addition to exhaust noise.
Exhaust cleaners purify exhaust and collect oil with a filtering material called an "element. This "element" also has a muffling effect.
Actuators such as air cylinders are widely used in lubrication-free devices that can be used without lubrication by adhering the required amount of grease during assembly.
On the other hand, lubrication of cylinders may be done by mixing oil into compressed air using a lubricator. Then, oil is also mixed in the exhaust air, and oil mist is generated.
This compressed air, which contains oil mist and dust, is purified by passing it through an exhaust cleaner. This is where the filtering material inside the exhaust cleaner, called the "element," comes in.
The oil in the exhaust is filtered on the surface and inside the element, and further condensed and collected by falling down inside and on the surface of the element and accumulating in the oil case section.
Collected oil is discharged from the drain port using a "drain cock" or "drain pipe" system. In a drain cock, oil is drained by opening the cock. Drain piping is a method for constantly draining oil by connecting oil reservoirs with piping. The oil is also passed through an element to muffle the sound.
The size varies depending on the effective cross-sectional area and the maximum treatment flow rate, so selection is based on the nature of the use. The basic rule of thumb is to select an exhaust cleaner with a treatment capacity greater than the maximum required volume of compressed air exhausted from the solenoid valve.
When multiple solenoid valves are used in a centralized piping system, calculate the maximum required peak air volume, including the volume of the piping connected to the actuators and other equipment operating simultaneously. The equipment is then selected so that the value is less than or equal to the maximum process flow rate of the exhaust cleaner.
Note that using more than the maximum throughput of the exhaust cleaner may cause oil to be splashed around or damage the element.
Exhaust cleaners have a smaller effective cross-sectional area and clog the element more quickly than regular silencers. As a guideline for detecting element clogging, measure the internal pressure during exhaust.
If the internal pressure rises above a certain level, it is a sign that the element is not venting well and is considered to be clogged. Normally, replace the element before it reaches 0.1 Mpa.
*Including some distributors, etc.
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Orange Coast Pneumatics, Inc. is a distributor of pneumatic parts and products established in 2007 and based in California, USA. The company’s product inventory includes a wide range of pneumatic products, process gas equipment, and pumps. These include electro-pneumatic regulators, mass flow controllers, and pumps for use with air, liquid, or gas. The company is a national distributor of SMC Pneumatics automation products. Its products are mainly used in the pharmaceutical, aerospace, and semiconductor industries.
SMC corporation was founded in 1959 and is headquartered in Tokyo, Japan. SMC Corporation manufactures and sells automatic control equipment and filtration equipment. SMC has production facilities in 30 countries, technical development centers in Japan, the United States, Europe, and China, and sales offices, globally. SMC product lines divided by them include filter replacements, condensation prevention, heat resistance, thermos-chilling, and others. SMC provides a video library as well as product selection guide to assist customers in finding solutions and optimizing product efficiency.
Ningbo Xinchao Automatization Component Co. Ltd is a manufacturer of pneumatic components established in 1991 and based in Zhejiang, China. XCPC specializes in producing pneumatic cylinders, fluid solenoid valves, air source treatment units, directional valves, and pneumatic accessories. These products find applications in automation, machinery, automotive, electronics, and food processing industries. The company’s manufacturing facility adheres to the ISO 9001:2000 international quality system and is equipped with high-speed automatic lathes, CNC machining, precision EDM, injection molding, and die-casting. It exports products to the US, Europe, Asia, Africa, and Australia.
CKD Corporation, established in 1943 under the name of Japan Aircraft Electric Co., Ltd., is a Japanese manufacturer of automation machinery and manufacturing components, headquartered in Komaki, Aichi. Their diverse portfolio includes pneumatic and fluid control components, fine system components, drive components, and labor-saving components. The company has also developed various types of automation machinery, such as transparent object inspection systems, pharmaceutical products packaging machines, and more. These products find applications in various industries, for example their automated food packaging systems are designed for maintaining food quality and hygienic conditions. Their fluid control components are used in the solar cell manufacturing process.
FONTAL has been a manufacturer of pneumatic automotive components since 1956 and is headquartered in Taipei, Taiwan. The company mainly produces air cylinders, valves, grippers, Hi-rotors, and shock absorbers. It also offers air preparation equipment, vacuum components, servo motors, exhaust cleaners, and floating joints. These products meet ISO-9001 international standards and are used in various automotive applications like brakes, suspension, and engine management systems. The company caters to diverse sectors such as automotive, mining, electronics, and construction. It has a global business network in Asia, America, Europe, Oceania, and Africa.
SMC Corporation of America, established in 1977 and located in Noblesville, Indiana, is a manufacturer of pneumatic equipment and motion control products used in the automation, controls, and process industries. It is the North American subsidiary of Japan’s SMC Corporation, and it offers a broad range of products, including actuators, directional control valves, and airline equipment. The company is ISO 14001 and ISO 9001 certified and has an education division that teaches technical skills and the latest developments in industrial automation. It also runs a sales development program for training outside sales at the company.
Bendel Werkzeuge GmbH & Co. KG is a distributor of industrial as well as automotive pneumatic tools founded in 1997 and based in Bad Bevensen, Germany. The company’s product inventory includes various pneumatic tools and accessories used for automotive bodywork, cleaning, and maintenance. These include spot weld drill bits, air impact wrenches, and vacuuming systems. It carries a range of products from brands such as TORNADO and ROTADOR. The company chiefly serves clients in the automotive, metalworking, and construction industries.
Ranking as of January 2025
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Bendel Werkzeuge GmbH & Co. KG |
33.3%
|
| 2 | Orange Coast Pneumatics, Inc. |
33.3%
|
| 3 | Ningbo Xinchao Automatization Component Co.,Ltd. |
16.7%
|
| 4 | FONTAL |
16.7%
|
Derivation Method
The ranking is calculated based on the click share within the exhaust cleaner page as of January 2025. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
Japan
|
2 | 25.0% |
|
China
|
2 | 25.0% |
|
Taiwan
|
2 | 25.0% |
|
United States of America
|
1 | 12.5% |
|
Germany
|
1 | 12.5% |
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