This section provides an overview for diamond powder as well as their applications and principles. Also, please take a look at the list of 7 diamond powder manufacturers and their company rankings. Here are the top-ranked diamond powder companies as of November, 2024: 1.Accumet Materials Co., 2.Zhengzhou Sino-Crystal Diamond Co.,Ltd., 3.Chemicals 101 Corp..
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1987~1991: Engaged in research on wire covering materials at Polymer Materials Laboratory.
1991~1997: Worked as a patent Engineer at Koike International Patent Office.
1997~2005 Worked as an intellectual property member at GE Yokogawa Medical System, currently working as a writer.
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Generally speaking, diamond powder refers to artificially produced nm to μm-sized diamond crystals, mainly used as abrasives. However, once it became possible to make diamond powder artificially, the demand for diamond powder rapidly increased, especially in the fields of cutting and polishing, taking advantage of the fact that diamond is one of the hardest substances in the world. The types of diamond powder include
There are two types of diamond powder: mono-crystalline and poly-crystalline. Poly-crystalline diamond powder has higher performance than mono-crystalline diamond powder due to its later development and improvement.
Diamond powder is often used as abrasive grains, or attached to the cutting edge as diamond cutters, blades, and saw wire. Diamond cutters are for industrial use and on-site work, but since they are very inexpensive, they are now used in some DIY situations. In the beauty industry, diamond powder is used in nail care products, face powders, perfumes, moisturizers, and handmade accessories.
There are several methods for producing diamond powder, and single crystals are obtained by high-pressure static synthesis.
In principle, a hydraulic press is used to pressurize the sample (graphite, etc.), and high temperature is also required, so although it is a simple mechanism, it is a large-scale device.
On the other hand, the high-pressure/impact synthesis method is used to obtain polycrystals.
The principle of this method is to pressurize a sample (graphite, etc.) in a sealed state instantaneously (a few microseconds) with an explosive explosion (adiabatic compression also occurs at the moment of explosion). The diamond powder produced by this method is tiny (tens to thousands of nm) but was immediately put to practical use because it was excellent as an abrasive grain.
However, both methods are considered to have room for improvement as manufacturing methods and new manufacturing methods are still being researched.
In some cases, diamond powder is sold as is for actual use as abrasive grains, while in other cases, it is processed into grinding wheels. The manufacturing of abrasive stones requires the uniform mixing of diamond powder, the primary raw material (resin or metal) that serves as the body, and a diamond binder, followed by the molding, firing, and finishing (polishing) processes.
Although diamonds have high hardness, they are sensitive to heat, so measures such as cooling with water or setting an upper limit to the continuous operation time are necessary when using them.
There are two main types of diamond powder.
Loose abrasive refers to a technique in which a tool (also called a lap) and a sample are rubbed together with an abrasive to obtain a smooth surface while removing a small amount of convexity from the surface of the sample. Diamond powder is often used as a loose abrasive (lapping). It is also called polishing.
Lapping is divided into two methods:
Compared to general grinding wheel processing, lapping has a feature that makes it easier to achieve the required accuracy, i.e., higher processing accuracy. However, lapping is often performed after rough finishing in a separate process because the processing speed is slower than in other methods.
*Including some distributors, etc.
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Speedfam, founded in 1959, is a machine manufacturer that produces single-side lapping machines, fine grinding and polishing machines, edge grinding machines, double-side lapping systems, and measuring systems. Consumable products such as include segments, plates, work holding rings, carriers, and polishing pads for telecommunications, power generation, fuel & gas, data storage, and optical industries. Based in Buffalo Grove, Illinois, provides field services such as machine repair or re-build, upgrades, spare parts, additions, and Retro Fits. The Lake County Haven and St. Jude Children's Research Hospital are among the charities supported by the company.
LAPMASTER WOLTERS’s roots go back as far as 1804 with the founding of Peter Wolters. Lapmaster was founded in Chicago in 1948 as a manufacture of lapping and polishing machines for the mechanical seal market, Lapmaster has grown to a worldwide solution provider for more than 20 industries like precision optics and advanced materials. Lapmaster serves many industries including automotive, semiconductor, electro optics, and medical devices. Lapmaster also sells many consumables including abrasive powders, lapping compounds diamond lubricants, and composite plates. Products include lapping, polishing, bore honing, buffing, grinding, and special purpose machines.
Advanced Abrasives Corporation is based in Pennsauken, New Jersey, USA, and is a manufacturer of monocrystalline and polycrystalline diamond compounds. The company provides a broad product portfolio that includes diamond powder, aluminum oxide, boron carbide, cerium oxide, and silicon carbide. The products are used in various industries, including electronics and photonics for device mounting and precision grinding, as well as industrial and medical applications such as superabrasive tools and grinding wheels. The company caters to various industries, including medical, laboratories, electronics, metallography, and petrography.
Accumet Materials Co. is headquartered in Ossining, New York. The company is a metal and ceramics manufacturer and distributor that provides metal engineering solutions to customers around the world. The company specializes in three primary materials: ceramics, metal, and powders. The company offers custom products based on several materials including ceramics, zirconium, magnesium oxide, crystals, and other metals. The company’s facilities include ceramics fabrication, vacuum & arc melting furnaces, a custom foundry, crystal growing, and powder production systems.
Zhengzhou Sino-Crystal Diamond Co. Ltd., established in 2004 and based in Zhengzhou, China, is a manufacturer of synthetic diamonds and related products. The company has CNAS-authorized labs and has set up a tech center that partners with nine R&D institutes and colleges in China to conduct research around synthetic diamonds. In 2008, it changed into an incorporated company, and in 2010, it was first listed on the Shenzhen Stock Exchange. It has ten subsidiaries and is ISO 14001 and ISO 9001 certified.
Hyperion Materials & Technologies, established in 2018, in Worthington, Ohio is a manufacturer of advanced materials, including tungsten carbide powder, cemented carbide, and industrial diamond. The company specializes in developing advanced hard and superhard materials for various industries through carbide recycling and various sustainability measures. Its products include cutting tools, wear-resistant components, carbide rods, forming tools, and precision optics. These offerings deliver enhanced durability, performance, and efficiency, catering to sectors such as aerospace, automotive, electronics, and industrial manufacturing. Its unique products drive progress across applications demanding optimal-performance materials.
Chemicals 101 Corp., started in 2018 and based in Toronto, Canada, is a supplier of earths and inorganic compounds for industry and research groups. Its chemical portfolio includes Neodymium oxide, Ytterbium fluoride, and Cerium carbonate. Some of the rare earths include yttrium, lutetium, and lanthanum. The company also provides micron materials like Aluminum, Palladium, and Silicon powders. Its other products are nanomaterials, additives for glass composition, and micron materials. ICP-MS and GDMS analyze all the company products, and its customers are mainly university research groups around Europe and North America interested in lanthanide chemistry.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Accumet Materials Co. |
24.5%
|
2 | Zhengzhou Sino-Crystal Diamond Co.,Ltd. |
17.9%
|
3 | Chemicals 101 Corp. |
16.0%
|
4 | SpeedFam Corporation |
11.3%
|
5 | Advanced Abrasives Corporation |
10.4%
|
6 | Hyperion Materials & Technologies |
10.4%
|
7 | Lapmaster International, LLC |
9.4%
|
Derivation Method
The ranking is calculated based on the click share within the diamond powder page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 4 | 57.1% |
China | 1 | 14.3% |
Sweden | 1 | 14.3% |
Canada | 1 | 14.3% |