11 Self Leveling Material Manufacturers in 2024
This section provides an overview for self leveling material as well as their applications and principles. Also, please take a look at the list of 11 self leveling material manufacturers and their company rankings. Here are the top-ranked self leveling material companies as of April, 2024: 1.LYONS MANUFACTURING, INC., 2.ARDEX Americas, 3.CTS Cement Manufacturing Corporation.
Table of Contents
What Is Self-Leveling Material?
Self-leveling materials are gypsum or cement-based natural flow materials.
Self-leveling material is characterized by its ability to form a level and uniform level simply by pouring, and is also known as a leveler.
It is a revolutionary flooring material when compared to mortar, which has a similar role to that of self-leveling materials. While mortar finishes vary greatly depending on the skill of the craftsman, self-leveling material can be poured in and then broken in with a tonneau to complete a smooth floor base quickly.
Uses of Self-Leveling Material
Self-leveling materials are used to prepare floor subfloors with a smooth concrete surface.
Applications include buildings, condominiums, schools, hospitals, factories with heavy vehicles such as forklifts, parking lots, food factories, kitchens, and waterproof basements on rooftops. It is also used for underground adjustment in the preliminary stage of applying finishing materials such as tiles and other floor coverings.
Compared to mortar, which performs a similar function, self-leveling materials are more expensive in terms of material cost, but the short construction period helps to keep costs down.
However, it is difficult to obtain the thickness of self-leveling material in a single installation, and overlaying is required for thicknesses of 20 mm or more. In such cases, mortar is more suitable.
Principle of Self-Leveling Material
The principle of the self-leveling method using self-leveling materials is that a slurry (suspension) of gypsum and mortar poured onto the floor surface naturally flows to form a smooth floor surface.
The self-leveling process follows the following steps:
1. Preparation Before Construction
Pre-construction preparation includes level checking and marking. Marking out is the process of drawing out reference lines that serve as horizontal and central positions, such as the centerlines of columns and finished surfaces of walls. To prevent the self-leveling material from leaking outside, gaps are filled with mortar to prevent direct sunlight and wind.
2. Preparation of the Substrate
The substrate is cleaned with a special brush as a pre-treatment. Oil and protrusions are treated so that the self-leveling material and the floor can bond well.
3. Primer Application
Primer is applied and allowed to dry to provide adhesion to the subfloor surface. Primer is a base coat applied to improve the adhesion of materials that do not bite well to paint.
4. Placing Self-Leveling Material
After completing the above preliminaries, the self-leveling material is poured. When pouring the leveling material, ripples and air bubbles generated from the frame may remain as shapes, so if necessary, use a trowel to even out the material.
Details are matched to the ink or level point using a trowel. Finish by pouring gently, quickly, and evenly.
5. Curing and Drying
After pouring is completed to the finish level, the curing period begins. Avoid rapid drying until curing is complete. Close the windows to stop ventilation and reduce surface wrinkles caused by wind.
After curing is complete, the self-leveling material is still in a state of excessive moisture, so once curing is confirmed, windows are opened to improve ventilation and promote drying.
6. Finish Inspection and Rework
Finally, as a pre-completion inspection, we inspect the level of the building after it is ready for walking. We check all areas for joints, joints, and height differences. Any joints, bubbles, etc. that may have occurred will need to be corrected.
Types of Self-Leveling Materials
Self-levelling materials can be classified into two categories: gypsum-based and cement-based.
1. Gypsum-Based Self-Leveling Material
It has the property of not expanding or contracting during curing due to hydration reaction. This gypsum-based product has high dimensional stability and is resistant to floating and cracking.
2. Cement-Based Self-Leveling Material
Many cementitious materials feature high strength, and some can be used externally. After curing, they are also characterized by their resistance to water.
List of 11 Self Leveling Material Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- Finland
- Germany
- India
- United Kingdom
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ARDEX Americas
SELF-LEVELING UNDERLAYMENTS
Manufacturer Overview
ARDEX Americas, established in 1978 and headquartered in Aliquippa, Pennsylvania, operates as a manufacturer of high-performance building products and construction supplies. The company's product range includes Henry flooring adhesives, tile & stone installation systems, exterior tile & stone systems, engineered concrete repair systems (ECRS), ARDEX concrete management systems (ACMS), and more. These products find application across diverse industries such as commercial, education, healthcare, military and government, transportation, and more. It offers its products under five brand names, which include Ardex, Henry, DTA, Pandamo, and Ceramfix.
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CUSTOM Building Products
Self-Leveling Underlayments
Company Overview
CUSTOM Building Products, established in 1964 and headquartered in Santa Fe Springs, California, USA, is a manufacturer and service supplier of tile installation and flooring preparation solutions. It provides a diverse product range primarily categorized into primers, self-leveling underlayments, and fiber-reinforced self-leveling underlayments. Its offerings address diverse job conditions and requirements, providing effective solutions for shower waterproofing, crack prevention, thin-set mortars, performance grouts, and tile sealers. The company stands by its tile installation products by offering robust lifetime warranties.
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CTS Cement Manufacturing Corporation
Self-Leveling topping
Company Overview
CTS Cement Manufacturing Corporation, established in 1960 and headquartered in Garden Grove, California, specializes in the manufacturing of Belitic Calcium Sulfoaluminate (BCSA) cement technology. The company also produces a range of cement products, including fast-setting hydraulic cement, Type-K shrinkage-compensating cement, high-performance cements, and non-shrink cements. Its products include additives, flooring solutions, repair and restoration materials, sealants, adhesives, stucco, and more. These products serve various industries, including adhesives & sealants, bridges, containment, decorative applications, and facades & finishes.
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Ceresit
Self-Leveling Compound
Manufacturer Overview
Henkel AG & Co. KGaA – Bautechnik, a global manufacturer of adhesives, sealants, and functional coatings, was founded in Germany in 1876. The company manufactures in over 70 countries with more than 30 laboratories and 650 experts working in the adhesive technologies business unit, fully compliant with ISO 9001, ISO 14001, ISCC PLUS, IATF 16949, and other certifications. It has another business unit called Consumer Brands, Which provides a range of laundry, home care, and hair care products. The company serves 100,000+ industrial customers across 800+ industry segments in automotive, building and construction, electronics, home care, and industrial adhesives.
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Dubond Products (India) Private Limited
Self Leveling Products
Company Overview
Dubond Products Private Limited, established in 2009 and headquartered in Ahmedabad, India, operates as a manufacturer and supplier of admixtures, waterproofing chemicals, tile adhesives, epoxy flooring, and coatings. The company's product portfolio includes crystal glass mosaic murals for swimming pools, hydrocrete 2K waterproofing coating, black glass mosaic interior tiles, LW hydrobuild mortar admixture, non-shrink grout, and more. These products find applications in diverse industries such as construction, home furnishing, retail, trade, and more.
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Self Leveling Material Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | LYONS MANUFACTURING, INC. |
22.9%
|
| 2 | ARDEX Americas |
14.5%
|
| 3 | CTS Cement Manufacturing Corporation |
13.3%
|
| 4 | CUSTOM Building Products |
10.8%
|
| 5 | Wacker Chemie AG |
9.6%
|
| 6 | Ceresit |
8.4%
|
| 7 | Dubond Products (India) Private Limited |
6.0%
|
| 8 | Gc Warehouse |
6.0%
|
| 9 | Chembond Chemicals Limited |
3.6%
|
| 10 | SPC |
2.4%
|
Derivation Method
The ranking is calculated based on the click share within the self leveling material page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- Wacker Chemie AG: 14,400
Newly Established Company
- Dubond Products (India) Private Limited: 2009 (15 years ago)
- Wacker Chemie AG: 2005 (19 years ago)
- Chembond Chemicals Limited: 1973 (51 years ago)
Company with a History
- SPC: 1910 (114 years ago)
- Kiilto Family Oy: 1919 (105 years ago)
- ARDEX Americas: 1949 (75 years ago)
Self Leveling Material Manufacturers in United States
*Including some distributors, etc.
- ARDEX Americas
- CUSTOM Building Products
- LYONS MANUFACTURING, INC.
- CTS Cement Manufacturing Corporation
- Gc Warehouse
Global Distribution of Self Leveling Material Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
|
5 | 45.5% |
Germany
|
2 | 18.2% |
India
|
2 | 18.2% |
United Kingdom
|
1 | 9.1% |
Finland
|
1 | 9.1% |
