This section provides an overview for sludge collectors as well as their applications and principles. Also, please take a look at the list of 5 sludge collector manufacturers and their company rankings. Here are the top-ranked sludge collector companies as of November, 2024: 1.Xylem Inc., 2.Dowon apex corporation, 3.DEWACO LTD.
Table of Contents
A sludge collector is a device designed to collect sludge, which is a mix of metal and resin debris, dust, and powder produced during metal cutting and operation of internal combustion engines. Although sludge removal through regular cleaning is manageable, neglect can lead to rapid accumulation, potentially impacting product quality or machining accuracy. Sludge collectors are essential in preventing such issues.
Sludge collectors are utilized in environments prone to sludge production, such as metalworking facilities and drainage systems in plants processing concrete, resin, oil, and other materials. They serve a critical role across various industries, helping maintain cleanliness in vehicle engines and drainage tanks. Neglected sludge in drainage tanks can increase pressure, reduce water volume, promote rot, or lead to expensive tank repairs.
Sludge collectors operate on a principle similar to vacuum cleaners but are tailored to different types of sludge. Magnetic models attract metal debris, while others use liquid-phase separation for oil-based sludge, featuring diverse collection methods and equipped with filtration systems to remove fine particles. Regular maintenance by professionals is crucial for complex machinery, like car engines, to prevent costly overhauls.
The micro-bubble method has been developed to address the challenge of recovering fine sludge components in coolant or washing liquids, which traditional methods could not fully collect. This technique involves generating charged microbubbles to absorb and separate fine sludge from the liquid, effectively purifying the coolant or cleaning liquid.
Sludge collectors with a strong magnetic system are particularly effective for collecting metal waste. Innovations in these systems allow for easier removal and reuse of metal sludge captured by the filter, enhancing the cleaning process and operational efficiency.
*Including some distributors, etc.
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Xylem Inc. was incorporated in 2011 and is headquartered in Washington, District of Columbia. Xylem engages in the design, manufacture, and servicing of engineered products and solutions for the water and wastewater applications across global markets. Xylem operates through three segments: water infrastructure, applied water, and measurement & control solutions. Xylem’s water infrastructure segment offers numerous products such as water pumps, filtration, disinfection, and biological treatment equipment. Xylem’s applied water segment distributes pumps, valves, heat exchangers, controls, and dispensing equipment systems. Xylem’s measurement & control Solutions segment offers devices such as smart meters, networked communication devices, data analytics, test equipment, controls, sensor devices, and software and managed services.
Monroe Environmental Corp., established in 1971 with headquarters in the USA, is a manufacturer of air pollution control and water and wastewater treatment systems. The company’s products include packed tower wet scrubbers, carbon adsorbers, dust collections, packed bed scrubbers, and stainless steel multi-stage scrubbing systems to remove chemical fumes and pollution from semiconductor manufacturing facilities, chemical processing plants, and automotive battery plants. It also offers plant assessments, equipment consulting, and custom manufacturing, along with rental, pilot, and testing programs.
Dowon Apex Corporation, established in 1996 with headquarters in South Korea, is a manufacturer of wastewater equipment and waste incinerator plants and equipment. The company's products include automatic rotary bar screens, mechanical bar screens, chain flight sludge scraper systems, belt can screw conveyors, and submersible sludge scrapping systems, and serves the commercial, private, and public sectors for infrastructure projects and manufacturing plant wastewater equipment. The company also provides consulting services for the design, engineering, installation, and maintenance of custom waste systems.
Dewaco Ltd., established in 1986 with headquarters in Finland, is a manufacturer of equipment for sludge thickening, dewatering, and sludge collection under the DEWA brand. The company's main products include chain scraper systems, belt filter presses, gravity belt thickeners, and accessories for these applications. The company serves the commercial, private, and public sectors for infrastructure projects and has installed solutions across different industries and municipalities in over 90 countries. The company supplies ongoing maintenance and repair programs as well as accepting commissioned solutions for major sludge collection and sewage infrastructure projects.
Meurer Research, established in 1960 with headquarters in the USA, is a manufacturer of waste water treatment systems. The company offers a range of products, including plate settlers, sludge collectors, floculators, mixers, package systems, baffles, and pilot systems. Meurer Research caters to the commercial, private, and public sectors, providing infrastructure water treatment solutions and wastewater treatment systems for manufacturing and processing facilities. The company's after-installation services include parts, repairs, maintenance, and a water research facility. Meurer Research also supports all original MRI products and supplies factory-certified original equipment manufacturer (OEM) parts for its systems.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Xylem Inc. |
26.7%
|
2 | Dowon apex corporation |
22.2%
|
3 | DEWACO LTD |
20.0%
|
4 | Monroe Environmental Corp. |
20.0%
|
5 | Meurer Research. |
11.1%
|
Derivation Method
The ranking is calculated based on the click share within the sludge collector page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 2 | 50.0% |
Republic of Korea | 1 | 25.0% |
Finland | 1 | 25.0% |
5 products are listed.
Mitaka Institute of Technology Co., Ltd.
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■ Cleaning in the liquid in the tank is possible You can remove the sludge in a short time without removing the tank liquid. ■ Sludge is possible ...
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