This section provides an overview for spiral freezers as well as their applications and principles. Also, please take a look at the list of 19 spiral freezer manufacturers and their company rankings. Here are the top-ranked spiral freezer companies as of November, 2024: 1.Advanced Food Equipment, LLC, 2.Industrial Refrigeration Pvt. Ltd., 3.Starfrost (UK) Ltd.
Table of Contents
Engaged in research on nitride semiconductor growth using the MBE method at Waseda University Graduate School. After graduating from graduate school in 2016, he joined a non-ferrous metal manufacturer.
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A spiral freezer is a device that freezes objects on a conveyor arranged in a spiral shape.
Compared to a linear conveyor, the spiral freezer saves space and extends the overall length of the conveyor. This makes it possible to freeze large quantities of products, leading to cost reductions. It also reduces the number of manual processes and prevents foreign matter from mixing with the product, which is beneficial for quality control.
Spiral freezers are mainly used in the food industry. Its main use is for freezing food and temporarily cooling chilled products.
It is used in conjunction with refrigerators to rapidly freeze food products. By freezing food, it is possible to maintain quality and taste for a long period of time. This equipment is indispensable for the production of many food products, such as frozen foods and frozen fruits.
It is also used for temporary cooling of chilled products. By chilling food before placing it in the chilled room (cold storage room), food quality is preserved.
Other uses include cooling cosmetics and bottled beverages. Gel skin care products and eye shadow may be stored in a low-temperature environment to prevent deterioration and alteration. It may also be used to cool baked goods and bread.
In a spiral freezer, objects are placed on a conveyor and placed in a cooling chamber. Inside the cooling chamber, a built-in refrigerant circulation tube lowers the temperature in the cooling chamber. The conveyor rotates the object as it passes through the cooling chamber, where the object is rapidly cooled.
There are different types of belts used for conveyors. The type of belt used depends on the type of object.
Plastic belts are made of plastic and have a modular structure like bricks. They are easy to remove and clean, and lighter and more portable than metal belts. They are used in the production of frozen vegetables such as spinach.
Mesh belts are metal mesh belts, often made of stainless steel, that can be used in a wide range of temperatures from 0°C or lower to 200°C or higher. It is used for freezing food products manufactured at very high temperatures, such as fish paste products.
The fine mesh can also be used for small items such as rice grains. Because it can be handled at high temperatures, steam sterilization and disinfection can be performed to keep the conveyor hygienic. The spiral freezer uses a mesh belt.
There are several types of spiral freezers, depending on the refrigerant used.
This type of spiral freezer cools an object by circulating liquid refrigerant. The cooling speed is fast and the object can be cooled rapidly. The feature of this type of freezer is that the refrigerant can be reused because the liquid refrigerant is vaporized or liquefied by electric power.
However, liquid refrigerants sometimes contain environmentally harmful substances such as chlorofluorocarbons (CFC) gas, which poses environmental and other challenges. In recent years, environmentally friendly refrigerants are increasingly being used.
This type of spiral freezer uses liquid nitrogen to rapidly cool food. Liquid nitrogen is extremely low in temperature and boils at -196°C, providing an extremely high cooling effect. The feature of this type of freezer is that it does not adversely affect the environment because liquid nitrogen rapidly evaporates to become nitrogen.
The cooling process of the liquid nitrogen spiral freezer is accomplished by spraying liquid nitrogen onto the food through a spray or nozzle. The liquid nitrogen adheres to the surface of the food and rapidly evaporates, lowering the temperature of the food. By repeating this process, it is possible to rapidly send cold air into the interior of the food.
However, liquid nitrogen spiral freezers have several drawbacks. First, handling liquid nitrogen requires specialized knowledge, and installation and operation require advanced skills. In addition, since a large amount of expensive liquid nitrogen is required for operation, running costs tend to be high.
*Including some distributors, etc.
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Regal Construction Inc., founded in 1997 and located in Vincennes, Indiana, is an installer and manufacturer of spiral products. The company’s diverse range of products includes belting, used spiral systems, new spiral systems, custom sprockets, and UHMW bearings. The company’s products are used for vertical transportation, power transmission, and low friction. These products find applications in industries such as logistics, manufacturing, warehousing, and material handling that are utilized for efficient conveying, power transmission, and optimized storage solutions.
I J White Systems, founded in 1919 and located in Farmingdale, New York, is a manufacturer of industrial food and baking equipment solutions. Its broad range of products includes cleaning systems, bread slicers, icing set systems, in-pan cooling systems, and product conveyors. These products find diverse applications in the food industry, aiding in maintaining hygiene, slicing bread uniformly, applying icing, cooling baked goods, and facilitating the movement of products within production and processing facilities. The company’s products are utilized across industries including baking, food processing, confectionery, food packaging, and food manufacturing.
RMF Companies, founded in 1943 and located in Grandview, Missouri, is a manufacturer of food processing equipment. The company’s range of products includes a spiral freezer, microwave thawing system, industrial patty stacker, non-sheer mixer, and pivot dumper. The company’s products are used for rapid freezing, efficient stacking of meat patties, gentle ingredient blending, and controlled material unloading. These products cater to industries such as frozen food production, meat processing, food manufacturing, food packaging, and bulk material handling.
Perley-Halladay Associates, Inc. is a manufacturer specializing in cold storage structures, founded in 1961 and headquartered in West Chester, Pennsylvania. Their product line includes insulated metal panels, cold storage doors, and refrigeration systems, which are designed to maintain low temperatures for the storage and preservation of perishable goods, such as food, pharmaceuticals, and other temperature-sensitive products. The company caters from conceptual design to finishing and also offers repair of equipment and systems.
Zhejiang Guanfeng Food Machinery Co. Ltd. is a Chinese manufacturer of food processing machinery established in 2013 and based in Shaoxing City, Zhejiang. The company produces equipment for drying and dehydration, vacuum freeze drying, and quick-freezing operations. These include various automatic belt dryers, spiral or tunnel quick-freezing machines, and ice-water precooling machines. Aside from its products, the company also offers technical support as well as after-sales calibration, maintenance, and repair services.
Dovaina, founded in 1998 and headquartered in Kaišiadorių r. sav., Lithuania, is an industrial bakery equipment designer, manufacturer, and supplier. The company presents its individual equipment and systems based on broad application categories, including cooling and freezing systems, slicing and packaging machines that are also available as combined automated sliced and bagged lines, and bulk packing machines. It also offers the basics, such as rotating tables, collection tables, and equipment consumables. The company positions itself as a provider of custom automation solutions, which include planning, engineering, and manufacturing custom automation line solutions.
Unity Food Machinery, established in 2008 and based in Russia, is a manufacturer of meat processing and thermal refrigeration equipment. The company specializes in frozen guillotines, meat grinders, sausage casing peelers, and more. In thermal refrigeration, it offers universal smoking-cooking chambers and quick-freezing technology. It also provides various hygienic stations, sinks, and sterilizers. The company is known for its rapid production turnaround, competitive pricing, and partnership with several meat processing plants throughout the Russian Federation.
Tecnopool Spa, established in 1980 and based in Bosco, Italy, is a manufacturer in the food processing industry. The company specializes in heat treatment and food processing machinery ranging from -40 °C to +300 °C. It designs, builds, and installs various equipment such as pasteurizing, baking, and deep-freezing machinery. It offers space optimization in food processing, offering vertical development solutions for limited floor spaces. The company operates in over 80 countries and caters to various food industry segments, including bakery, frozen food, and ready meals. The company also delivers custom solutions, reducing plant maintenance times and energy consumption.
Aocno Baking Machinery Co. Ltd is a manufacturer and supplier of bakery machines and equipment established in 1984 located in Hengshui, Hebei, China. The company’s product lineup includes pizza and rotary ovens, temperature management equipment such as spiral coolers and proofer booths, and dough sheeters and molders. It also offers complete production lines for common bakery items such as pastries, cakes, and breads. The company is CE and ISO 9000-certified, and chiefly serves its clients in Asia’s bakery, confectionery, and snack foods industries.
Starfrost, established in 1984, is a UK-based manufacturer and supplier specializing in food processing cooling equipment and solutions. The company's product portfolio comprises various cooling and freezing solutions, including spiral freezers and chillers, impingement freezers, IQF fluidized tunnels, and multi-belt IQF tunnels. Their services encompass design, installation, and technical support, offering complete turnkey solutions. Their products find applications in industries like bakery, convenience foods, dairy, and fruit processing. With a global presence across 6 continents, Starfrost delivers cooling equipment and solutions worldwide.
Industrial Refrigeration (IR), established in 1958, is a manufacturer and supplier specializing in industrial refrigeration systems and air conditioning systems based in Mumbai, India. The company’s portfolio encompasses a range of refrigeration and air conditioning solutions including flake ice machines, cold storage, IQF spiral freezers, plate ice machines, and more. IR partners with global companies like GEA group, IFS of UK and IBEX & Honeywell of UK providing turnkey food processing plants to diverse industries such as food, chemicals, entertainment, and hospitality.
Dohmeyer, headquartered in Poland, is a global manufacturer and supplier of cryogenic refrigeration systems, specializing in chilling and freezing solutions. The company's product portfolio encompasses cabinet, in-line tunnel, immersion, and spiral freezers, along with cryogenic components and more. They also offer reconditioned systems and components, delivering cost-effective alternatives tailored to customer requirements. Their products find applications in diverse industries such as food processing, pharmaceuticals, aeronautics, plastics, and more. Dohmeyer provides comprehensive product and application support worldwide, with offices in Poland, Belgium, Dubai, USA, and a network of global partners.
GEA Group Aktiengesellschaft, founded in 1881 with headquarters in Germany, is an integrated manufacturer of process technology, machinery, and production plants. The company offers various products, including complete turnkey solutions for beverage plants, as well as beverage packaging services. The company has more than 18,000 employees working across five divisions and has facilities in over 60 countries, serving the food and beverage, chemical, marine, pharmaceutical, and energy markets, among others. GEA Group Aktiengesellschaft's service division works with clients to improve their production plant productivity, especially in the food and beverage industry.
Nantong Sinrofreeze Equipment Co, Ltd, founded in 2005, is a manufacturer and supplier specializing in comprehensive food freezing solutions based in Jiangsu, China. The company offers freezing systems for the food industry including products such as plate freezers, spiral freezers, tunnel freezers and refrigeration systems. Their portfolio also includes processing line solutions, and accessories, catering to global food processing needs.The company holds ISO:9001, CE, and other certifications, providing solutions that meet industry standards and swift technical support to their customers worldwide.
Advanced Food Equipment, LLC, established in 1990, is a global manufacturer and supplier specializing in industrial freezing and cooling equipment. The company offers an array of cooling, freezing, and processing equipment, including tunnel freezers, IQF freezers, shakers, spiral steamers, and more. Their solutions also include parts, repairs, maintenance, and product testing, catering to customers in the food processing and preservation sector. AFE adheres to C.S.A., U.S.D.A., and O.S.H.A. standards, serving markets worldwide with locations in North America, Europe, and South America.
Advanced Equipment Inc., established in 1986, is a manufacturer of tunnel freezer and spiral freezer systems, based in Richmond, British Columbia, Canada. The company has over 400 installations globally, catering to local, regional, national, international, and multi-national frozen food producers. Their freezers meet North American USDA, UL, CFIA, CSA, and OSHA standards for safety, sanitation, maintenance, and accessibility. Their team has over 250 years of combined refrigeration engineering experience and manufacture most components in-house. Their products have three different capacity ranges and operate in industries such as convenience foods, seafood, bakery, and ready meals, accommodating diverse production levels.
Signal-Pack Company is a Russian manufacturer and supplier of processing and packaging equipment that was established in Yekaterinburg in 1990. The company’s product lineup includes multihead, volume, and linear weighers, freezing or cooling systems, and vertical packaging machines. It also offers shrink wrapping- as well as clipping-type group packaging machines, food-grade pumps, and bag forming machines. The company’s products are used primarily by clients in the meat processing, dairy, and food and beverage industries, including by companies such as Mondelez and Wimm-Bill-Dann.
Castiglioni S.R.L. is a manufacturer and supplier of fresh pasta machines and systems founded in 1955 and based in Brescia, Lombardy, Italy. The company produces and designs machinery and systems capable of processing a wide range of fresh pasta types for small shops as well as industrial-scale operations. These include gnocchi dumpling machines, sheet pasta production lines for lasagna, and pasta extruder presses for ribbed pasta shapes. It also offers spiral pasteurizers and vacuum packaging machines for extending product shelf life.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Advanced Food Equipment, LLC |
11.1%
|
2 | Industrial Refrigeration Pvt. Ltd. |
10.4%
|
3 | Starfrost (UK) Ltd |
6.5%
|
4 | RMF Companies |
6.5%
|
5 | Dohmeyer |
6.1%
|
6 | I J White Systems |
6.1%
|
7 | Perley-Halladay Associates, Inc. |
6.1%
|
8 | Advanced Equipment Inc. |
5.7%
|
9 | Zhejiang Guanfeng Food Machinery Co., Ltd. |
5.4%
|
10 | Regal Construction Inc. |
5.4%
|
Derivation Method
The ranking is calculated based on the click share within the spiral freezer page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 4 | 23.5% |
China | 4 | 23.5% |
Russia | 2 | 11.8% |
Italy | 2 | 11.8% |
Lithuania | 1 | 5.9% |
United Kingdom | 1 | 5.9% |
India | 1 | 5.9% |
Poland | 1 | 5.9% |
Germany | 1 | 5.9% |