This section provides an overview for capsule filling machinery as well as their applications and principles. Also, please take a look at the list of 13 capsule filling machinery manufacturers and their company rankings. Here are the top-ranked capsule filling machinery companies as of November, 2024: 1.Mendel Company, 2.Fain industries, Inc., 3.Lonza Capsules & Health Ingredients.
Table of Contents
Capsule filling machinery is a device that fills and seals a hard capsule with the substance to be filled.
The objects to be filled into capsules include liquids, powders, granules, and pellets. The machine can be used regardless of the shape, color, or other properties of the object to be filled.
Due to the manufacturing process, capsule production is less likely to damage the contents than tablet production, making it easier to apply to delicate materials.
Capsule filling machinery is most commonly used in the field of medical products such as medicines, but recently they have also been used in the food industry, for example, in health supplements.
Capsule filling machinery is often used for medical products and food products, but there are differences in the equipment used depending on the situation of use and the contents.
This is a tabletop capsule filling machine.
Capsules are set on a special plate and separated using a vacuum.
The material to be filled is then placed on another plate and sandwiched between the plates containing the separated capsules to complete the filling process.
Because it is easy to use, it is used in cases where only a small number of capsules are needed, such as in homes and laboratories.
This type of equipment performs everything from capsule separation to filling.
This type enables high-volume and high-speed filling.
This type is often used on an industrial scale.
The following is an introduction to the process of filling capsules.
The capsule is sealed by the combination of two different bodies. The capsule is separated to fill it with a substance. They are separated by being suctioned by a vacuum.
One of the separated bodies is filled with a substance.
An empty body is used to cover the filled body.
The completed capsule with the cover is discharged and becomes a product.
There are two types of filling methods, divided by the substance utilized.
Tamping Method
This method applies strong pressure to the substance to be filled and pushes it into the body. A long, thin rod called a tamping pin (rod) is used to apply pressure.
This method is suitable for high-speed production and is often used, but it is also a method that tends to put a burden on the material because of the pressure applied.
Auger Method
This method uses a hopper for filling. A screw inside the hopper pushes the material out and fills the body. After filling, the empty body is sandwiched between the body and the plate to seal it.
This method can be used for substances that are difficult to use with the tamping method, such as those that break when pressure is applied. The auger method is typically used for food products.
*Including some distributors, etc.
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Mendel Company, established in 2002 and headquartered in East Hanover, North America, is a distributor of Dott. Bonapace, an Italian manufacturer of pharmaceutical equipment. It distributes in-cap capsule fillers, BP suppository machines, and BD capsule banders. It also distributes CPR tablet presses, fluid bed processors, and high-shear granulators. It has worked with many international pharmaceutical manufacturers in both R&D and production to achieve process optimization and equipment selection. It serves the international markets as a distributor of stock equipment.
Frain Industries is a supplier of packaging and processing machinery and is based in Illinois. The company stocks machinery of different brands to rent out to manufacturers particularly related to packaging, line integrations, and processing industries. For example for packaging, they provide Accumulation, Orienting, and Unscrambling Equipment, Coding Machinery, Wrappers, and more and for processing, they have Industrial Boilers, Extruders, Freezers, Pumps, etc. They have complete Integration lines for Liquid soap, Apple Cider Vinegar, Antibacterial Spray, and others. Many industries benefit from the availability of this equipment such as food, Health and beauty, CPG, Pharma, and more.
Jornen Machinery Co., Ltd., founded in 1989 by Mr. Yang Yijun is a manufacturer of pharmaceutical processing and packaging equipment and machinery headquartered in Songjiang, Shanghai, China. The company offers various products including blister, film coating, capsule & tube filling, tablet press, and thermoforming packaging machines. The company, which has been named as one of the “Top 10 Packaging Machinery Enterprises” in China, and the “Shanghai High-Tech Enterprise” award offers equipment to meet its customers’ requirements that come from various sectors including the pharmaceutical, food, cosmetic and chemical industries.
Feton International Ltd is a manufacturer of small capsule filling machines and equipment, established in 1965 and headquartered in Strépy, Belgium. It manufactures universal, full metal line, and compact 60-type capsule fillers, enteric coating, and serial closers. It also produces various types of tampers like tampers with 20 pins, 30 pins, and 40 pins, powder stops, vibrating tables, capsule loaders, and tablet dispensers. The applications of the products are for industrial and pharmaceutical industries.
Lonza Capsules & Health Ingredients was established in 1960 and headquartered in New Jersey, United States of America, as a manufacturer and supplier of capsules and dosage form solutions. It produces sprinkle capsules, inhalation capsules, HPMC, gelatin, and alternate polymer capsules. It also manufactures titanium dioxide-free food supplement capsules, empty gelatin capsules, and dietary supplements. The industries that benefit from these products are pharmaceutical and nutraceutical industries. The company's products have been distributed to more than 5,000 customers in over 100 countries.
Syntegon Technology GmbH was established as a packaging technology manufacturer in 1969 in Waiblingen, Germany. The company provides automated packaging systems and machines for food, medical technology, and nutraceutical industries. The process and packaging solutions such as filing, tablet pressing, and coating are helpful in pharmaceutical applications. The company deals in sustainable packaging solutions to minimize the environmental impact. It also offers various services, including digital line optimization, technical support, maintenance, spare parts management, and service agreements.
Hualian Pharmaceutical Machinery Co. Ltd. is a manufacturer of automated packaging equipment founded in 1986 and based in Ruian, Zhejiang, China. The company specializes in packaging equipment for snack food companies, pharmaceutical manufacturers, and household chemical products. These include tube filling and sealing machines, automated cellophane overwrapping machines, and blister packing machinery. The company also offers complete production lines and custom-built machinery for clients with unique projects. It operates within ISO 9001:2008, GMP, and CE certification standards, and holds over 60 patents.
Herb Affair is a manufacturer of capsule filling machines, empty capsules, herbal powders, and herbal blends, established in 2012 and headquartered in Chicago, United States. It manufactures capsule fillers, gelatin kits, vegetarian kits, digital kitchen scales, and pure bliss supplements. It also manufactures herbal powders from mushrooms, organic Ceylon cinnamon, magnesium glycinate, moringa leaf powder, and empty capsules in various sizes. It caters to pharmaceutical industries as it pertains to health and drugs.
Yenchen Machinery Co., Ltd., established in 1967, is based in Taoyuan, Taiwan, as a manufacturer and supplier of pharmaceutical machines. It specializes in manufacturing pellet and coating machines, high-shear mixers, and solid dosage lines. Its products are equipped with HEPA filters and thermal ristribution instruments to ensure product quality. Its manufactured products are utilized in pharmaceutical, food, biotechnology, chemical, and cosmetic sectors across Europe, America, Africa, and Southeast Asia. The company has partnered with several companies, such as Pfizer, Novartis, Boehringer Ingelheim, and Daiichi-Sankyo. It acquired ISO 9001:2015 certification and received the Honorable Mention Award in Intelligent Product Competition in 2023.
Nupha Capsules is a manufacturer and distributor of capsules, machines, soft gels, and excipients, established in 2008 and headquartered in Etten Leur, the Netherlands. It manufactures empty HPMC, gelatin, pullulan, customized capsules, and soft gels. It also produces capsule filling machines, packaging machines, polishing machines, and mixers. The products can be used to cater to the increase in demand for nutraceutical and pharmaceutical industries. It currently serves the United States of America and Europe markets.
Capsule Connection, established in 1973 and headquartered in Prescott, Arizona, is a manufacturer and distributor of capsule-filling machines, including the ProFiller professional machines. It manufactures empty capsules such as gelatin and vegetables, desiccant bags, liquid filling accessory kits, and sealing solutions. It also offers silicone spreader bushes, droppers, ejection pushers, and tamping tools. Its products predominantly cater to the pharmaceutical industry as it relates to drugs. It serves the United States of America as well as the international markets.
TES Equipment Supplier, established in 1997 and headquartered in Utah, USA, is a manufacturer and distributor of automatic and semi-automatic capsule fillers. It manufactures automatic capsule fillers, semi-automatic capsule fillers, capsule counters, wrap labelers, and cotton inserters. It also produces multi-dimensional mixers, desiccant inserters, capsule polishers, high-speed bottle unscramblers, and neck banders. The industry it serves is specifically the dietary supplement industry. Its manufacturing factories have passed ISO 9001 and ISO 9002 certifications.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Mendel Company |
16.2%
|
2 | Fain industries, Inc. |
14.4%
|
3 | Lonza Capsules & Health Ingredients |
9.3%
|
4 | Herb Affair |
8.3%
|
5 | Feton International ltd |
8.3%
|
6 | Capsule Connection, LLC |
7.9%
|
7 | Jornen Machinery Co., Ltd. |
7.4%
|
8 | NUPHA Capsules |
6.5%
|
9 | Syntegon Technology GmbH |
6.5%
|
10 | TES Equipment Supplier |
6.0%
|
Derivation Method
The ranking is calculated based on the click share within the capsule filling machinery page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 2 | 25.0% |
China | 1 | 12.5% |
Belgium | 1 | 12.5% |
Switzerland | 1 | 12.5% |
Germany | 1 | 12.5% |
Taiwan | 1 | 12.5% |
Netherlands | 1 | 12.5% |