This section provides an overview for air press as well as their applications and principles. Also, please take a look at the list of 11 air presses manufacturers and their company rankings. Here are the top-ranked air presses companies as of November, 2024: 1.On Demand Machinery, LLC, 2.TIMCO, Inc., 3.Air-Hydraulics, Inc..
Table of Contents
An air press is a sheet metal processing machine powered by air pressure.
They are classified as mechanical presses, and are also called "pneumatic presses." Air presses effectively process metal by using air pressure to raise and lower dies. The feature of air presses is their high processing speed. They are suitable for mass production and processes that require high productivity.
Air presses are mainly used for bending, punching, cutting, and riveting. They are also used in the following processes: drawing, deep drawing, forging, and coining.
This is the process of making a seamless cylinder, rectangular tube, cone, or other container from a single sheet of metal.
Press machines are also partially used in the forging process. Other processes include the use of material feeders and lubrication equipment.
This is a processing method used when bending angle accuracy is required.
Deep drawing is considered being a difficult process because wrinkles and distortion easily occur. Specifically, it is suitable for numbering parts for the automotive industry and traceability, and for stamping electric, electronic, and automotive parts that require mass production.
A typical air press is a crank-type press. Among crank-type presses, the air clutch type, which is powered by compressed air, is the most common type. Other types include knuckle mechanisms and link mechanisms.
When the flywheel is rotated by the motor and the clutch is engaged by a pushbutton or the like, power is transmitted to the crank. This force is transmitted to the connecting rod, causing the slide to move up and down.
Static accuracy, pressure, torque, and work capacity are important characteristics. Static accuracy refers to the press accuracy in terms of straightness, parallelism, and squareness between the slide and the bolster (base for receiving press pressure).
The crank mechanism moves the slide up and down by means of a crank-shaped rotating shaft. It is commonly used for bending, drawing, and forging.
This mechanism is suitable for cold forging presses due to its slow speed near the bottom dead center (lowest point of stroke).
Compared to the crank mechanism, the speed during machining is lower and the slide rises faster. This mechanism reduces impact, noise, and vibration during processing and improves formability in deep drawing.
Servo presses are a type of mechanical presses. It is driven by a servomotor without a flywheel.
With a servomotor, the direction of rotation can be switched, and the stroke width can be changed by repeatedly rotating and counter-rotating the slide width of the press.
*Including some distributors, etc.
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Janesville Tool & MFG Inc., founded in Janesville, Wisconsin, in 1959 is a manufacturer of Precision Manual and Pneumatic Assembly Presses and Die Sets. The company's product portfolio includes Die Set Components, Workholding Tools, Mini Die Sets, and Tools and Tool Holders. The company serves telecommunications, Electronics, Medical, Aerospace, and Defense manufacturing industries in the United States and Internationally.The company provides services such as Product Selection Guidance, Engineering Support, and Custom Manufacturing.
Air-Mite, founded in 1952 and located in Round Lake, Illinois, is a manufacturer of pneumatic presses. The company offers a diverse range of products, including air presses, air cylinders, air valves, and safety controls. These products are used for stamping and punching operations, positioning and control, controlling the flow of compressed air, and implementing emergency stop and safety interlock systems. The company caters to industries such as manufacturing and assembly processes, material handling, automation, and safety management across industries to enhance efficiency, precision, and workplace safety.
Toman Tool Corporation, established in 1967 and headquartered in New Berlin, Wisconsin, is a manufacturer of thermal press machines and heat staking machines for precise assemblies. The company specializes in producing pneumatic presses, ultrasonic tools, and accessories. Its product portfolio includes light-duty air presses, degating blades, amplitude gauges, ultrasonic welding sound enclosures, and heat staking heat assembly systems. These products find applications in branding, date coding, full production runs, hot blade de-gating, and short-run prototype work.
SCHMIDT Technology Corporation, a subsidiary of SCHMIDT Technology GmbH established in 1992, is a manufacturer of press machines headquartered in Cranberry Township, Southwestern Pennsylvania. Its product portfolio comprises torque, pneumatic, electric, hydro-pneumatic, and manual presses. It also has a controls & software category which comprises OPC software, process data management, displays and analysis, and FileExchange software. The company also offers turnkey solutions such as custom-designed tooling, intelligent press control, in-process inspection and monitoring, and safety and guarding solutions.
Air-Hydraulics, Inc., founded in 1945 and located in Jackson, Michigan, is a manufacturer of air- and hydraulic-powered factory equipment. The company’s diverse range of products includes pneumatic air presses, air-over-oil presses, hydraulic presses, rotary index tables, and impact hammers. These products find applications in industrial processes such as assembly, metal forming, material testing, and automation. The company’s products are used across industries for tasks requiring controlled force, precision, and efficiency to improve manufacturing and production processes. It also holds ISO 9001:2015 certification.
EMG Presses, established in 1966, is based in Marigny-St-Marcel in France and is a manufacturer of presses. The company's product portfolio includes manual racks, manual toggles, pneumatic benches, hydropneumatic and impactor marking presses. The products are applied in electrical equipment, locksmithing, car manufacturing and watchmaking and come with a full-year warranty. Also, the company reconditions and sells second-hand presses at a reasonable price. Additionally, it delivers presses with a service manual, CE certificate and drawings.
Guangzhou Shuntec Press Machinery Co., Ltd., established in 2021 and headquartered in Guangzhou, China, is a manufacturer of hydraulic press and machinery. The company offers a range of products such as hydraulic presses, electric servo presses, servo-hydraulic presses, as well as pneumatic and air hydraulic presses. It also provides after-sales service consultation and training to ensure clients' success. Its hydraulic press machines are low noise, less heat generation, and consume around 50% less floor space than mechanical presses. It serves a diverse range of industries with its hydraulic press machines, including metalworking, electronic and electrical, machinery manufacturing, and more.
Shenzhen Lexson Machinery Equipment Co. Ltd, established in 2014 and headquartered in Longgang District Shenzhen City, China, is a manufacturer of hydraulic presses. The company product portfolio comprises 2-post & 4-post presses, heat platen, air hydraulic, pneumatic, and C-frame & H-frame presses. It offers products used for various applications including die cutting, punching & blanking, riveting, powder compaction, and compression molding. The company engineering and manufacturing department is ISO 9001:2008 certified and conforms to CE, UL, and CSA quality standards to offer custom hydraulic presses to meet the customer's specific needs and requirements.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | On Demand Machinery, LLC |
33.3%
|
2 | TIMCO, Inc. |
16.7%
|
3 | Air-Hydraulics, Inc. |
16.7%
|
4 | EMG PRESSES |
8.3%
|
5 | Toman Thermosonics Inc. |
8.3%
|
6 | Air-Mite |
8.3%
|
7 | Janesville Tool & MFG Inc. |
8.3%
|
Derivation Method
The ranking is calculated based on the click share within the air presses page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 7 | 70.0% |
China | 2 | 20.0% |
France | 1 | 10.0% |
9 products are listed.
Horiuchi Machine Co., Ltd.
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