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This section provides an overview for aluminum cuttings as well as their applications and principles. Also, please take a look at the list of 23 aluminum cutting companies and their company rankings. Here are the top-ranked aluminum cutting companies as of December, 2024: 1.GF Laser, 2.ARCH Cutting Tools, 3.Fedtech, Inc..
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Categories Related to Aluminum Cuttings
1987~1991: Engaged in research on wire covering materials at Polymer Materials Laboratory.
1991~1997: Worked as a patent Engineer at Koike International Patent Office.
1997~2005 Worked as an intellectual property member at GE Yokogawa Medical System, currently working as a writer.
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Aluminum cutting is a machining process that employs machine tools such as lathes, milling machines, NC machines, and machining centers to precisely "cut" and "shape" aluminum.
Compared to processes like pressing or molding, aluminum cutting allows for intricate machining in specific areas, enabling the fabrication of complex shapes. Aluminum's lightweight nature and excellent machinability make it possible to create precise components, making aluminum cutting a common method across various industries.
Aluminum cutting is employed as a machining technique for crafting machine parts that require precision and take advantage of the diverse properties of aluminum. It is used in various applications, including:
Aluminum, being non-magnetic, is ideal for components susceptible to magnetic fields, such as electronic medical equipment, mechatronics equipment, and linear motor vehicles, ensuring unaffected operation.
Aluminum's exceptional thermal conductivity, approximately three times that of steel, makes it suitable for crafting air conditioning and heating equipment, engine parts, heat dissipation fins, and heat sinks with demanding thermal properties and intricate shapes.
Aluminum can withstand low-temperature environments without brittle fracture, making it ideal for applications involving extreme cold, such as handling liquid nitrogen (-385°F) or liquid oxygen (-360°F). This has led to its use in fields like space development and superconductivity, where precision and material characteristics are critical.
Aluminum cutting involves the removal of unwanted material from aluminum using specialized machine tools, shaping it to the desired form and size with precision. This process allows for the creation of a wide range of shapes and high-precision components.
However, complex shapes may require multiple cutting tools and methods, which can increase time and cost. Aluminum alloys, commonly used in components, are assigned numbers ranging from 1000 to 7000 based on their composition. The 5000 series is well-suited for aluminum cutting.
During aluminum cutting, the material can melt, leading to welding on the cutting edge. This can affect machining accuracy and cause quality issues. Two methods can prevent weld deposition: "blowing away chips with air" and "using cutting fluid during machining." These approaches help maintain machining precision and prevent welding issues.
While aluminum is suitable for cutting and can be machined continuously for extended periods, it poses some challenges due to its characteristics:
Issues with Long Aluminum Chips: Long chips generated during prolonged cutting can be problematic if they get entangled in the cutting machine, potentially causing machine failure or interruptions.
Concerns Related to the Softness of Aluminum Alloys: Aluminum alloys used in cutting are soft materials and can deform during chucking, especially for lightweight, thin-walled, and long components. Chucking with hard steel fixtures may damage the soft aluminum alloy surface, potentially impacting quality.
Challenges Due to the Formation of an Altered Layer: The surface layer of aluminum cuttings may form an altered layer with different properties than the internal layer, resulting in increased hardness and residual stress. This can necessitate adjustments in subsequent processes and reduce work efficiency.
Impact of Large Cutting Oil Usage: Aluminum cutting often requires a significant amount of cutting oil to prevent surface plucking. Using a large amount of cutting oil increases initial costs for anti-scattering equipment and ongoing costs related to oil replacement.
*Including some distributors, etc.
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Laser Cutting Co., Inc., established in 1981 and located in Michigan, United States, is a manufacturer specializing in precision laser cutting for automotive, aircraft, and mechanical components. The product line of the company comprises precision laser cutting services for automotive, aircraft, and mechanical components. It offers rapid and accurate laser cutting for different materials, emphasizing precise adherence to specifications for every product. It has achieved ISO 9001 certification in 2011. It extends its services globally across a spectrum of industries, including heavy equipment, military, agriculture, automotive, medical, aerospace, and energy sectors.
FedTech was founded in 1996 and is headquartered in Mounds View, Minnesota. The ISO 9001:2015 certified company is a manufacturer and value-added service provider of machining services for several industries including automotive, aerospace, medical, and manufacturing industries. The company’s vertically integrated machining services include laser and waterjet cutting, CNC machining, metal fabrication, and finishing services. Services include assembly and sub-assembly, heat treating, liquid and powder painting, packaging & kitting, and custom material procurement.
JTV Manufacturing, Inc., founded in 1999, is an American manufacturer based in Sutherland, Iowa, specializing in custom laser cutting, machining, metal-forming, welding, and saw capabilities. The services provided include laser cutting for various materials like aluminum, carbon steel, and stainless steel. Computer numerical control (CNC) brake and saw services are also offered, alongside CNC lathe services, commonly performed for round component fabrication. The company also provides CNC machining, milling, and welding services, coupled with delivery options facilitated by its own truck fleet or third-party carriers. The company serves various industries, including agriculture, food processing, as well as construction, industrial, and transportation equipment.
Johnson Level & Tool Mfg. Co., Inc., established in 1963 with headquarters in the USA, is a manufacturer and supplier of measuring tools. The company's products include spirit levels, laser levels, construction squares, laser distance measuring tools, and tape measures. Johnson Level & Tool Mfg. Co., Inc. tools are used by industry and individual trade professionals. The company's products are available for purchase directly from the Johnson Level website. The company supplies replacement parts and repairs for all of its products.
Diamond Products Limited, is a manufacturer of diamond tools and equipment essential for construction and industrial purposes, headquartered in Elyria, Ohio, USA. Some of its offerings include core drill rigs, concrete saws, masonry and block saws, as well as wire saws, and highway grooving and grinding equipment. These tools are designed to enhance efficiency, precision, and effectiveness in tasks such as drilling, cutting, sawing, grinding, and grooving. The company also manufactures custom concrete trucks and specialty equipment for all job requirements.
AP Precision Metals, Inc., established in 1986, and headquartered in San Diego, California, USA, stands as a manufacturer specializing in sheet metal fabrication. Its service portfolio encompasses sheet metal fabrication, powder coating, engineering, forming, and assembling, serving industries including robotics, medical devices, and aerospace. The company also provides additional services through precision grinding, trepanning, milling, thermal processing, and testing. The company holds ISO 9001:2015 certification for its quality management system.
Jones Metal Products Company, established in 1923 and based in West Lafayette, Ohio, USA, is a manufacturer and supplier of aviation and aerospace components. The company's product range includes deep-draw hydroformed components, short-run stamped parts, components from 3-axis and 5-axis Machining centers, and rubber-formed products. These products are used in the design and production of quality parts for various applications. It serves industries like Aerospace, Lighting, Automotive, Cookware, Healthcare, and Defense. Its service lineup features Hydroforming, Deep Draw Stamping, Heat Treating, and Laser Cutting.
CNC Masters, founded in 1990 and headquartered in Baldwin Park, California, USA, is a manufacturer and supplier of milling machines. The company's product range includes powerful CNC machines, lathes, benchtop milling machines, and CNC milling machines, including vertical machining centers (VMC), designed for industries like industrial automation, manufacturing, and product design. The company’s services comprise user-friendly CNC control software, suitable for both production and prototyping purposes. The company is devoted to providing cutting-edge technologies through their USA-manufactured products, enhancing quality for investments. With decades of experience, it consistently exceeds expectations in quality and service.
Safety Speed Manufacturing Co., Inc., founded in 1958 and based in Ham Lake, Minnesota, manufactures professional panel processing machinery. The company designs and creates a range of vertical panel saws, panel routers, screw pocket machines, edge banders, wide belt sanders, sign-cutting machines and more. Buyers may check out Safety Speed Manufacturing blogs for any new product, machine reviews, or woodworking tips. Since its foundation, the company has sold more than 70,000 machines globally.
Dewalt Inc. is a power tool manufacturing firm started in 1924 by Raymond DeWalt. It began as a small enterprise in Maryland but quickly expanded. They were reformed and reincorporated as DeWalt Inc. in 1947 and were purchased by American Machine & Foundry Co.Inc in 1949. Dewalt Inc. provides a diverse range of products such as power tools, hand tools, accessories, outdoor equipment, and workplace equipment. As of 2001, they produced and sold over 200 hand power equipment and 800 accessories. DeWalt is now a well-known tool brand among commercial contractors.
ARCH Cutting Tools, a producer firm based in America, was created in 1983 and is headquartered in Warren, Michigan, and centers on creating and engineering efficient instruments to assist its clientele in meeting their specific requirements. The company specializes in producing spherical metal tools that can be indexed for easy removal. The company produces various items, such as indexable drillers, millers, spotting drills, center drills, titanium nitride, countersinks, center bores, and other related products. The company prioritizes the demands of its customers by ensuring timely delivery of manufactured products following provided estimates.
Empire Abrasives is an American distributor of industrial abrasives that was established in 2012 in Long Island, New York. The company’s product includes various branded sanding discs and belts, flap wheels, saw blades, and wire brushes. The company offers free shipping within the continental United States for orders above $250, as well as customer service and contract manufacturing of sanding belts for customers who commission mockups or design concepts for niche uses. Empire Abrasives serves the woodworking, metalworking, and building projects of both individual customers (i.e. DIYers) and clients in various industries, including construction, energy, and automotives.
Weiler Abrasives, Inc, founded in Pforzheim, Germany., in 1879 is a manufacturer of coated abrasives, bonded abrasives and power brushes. The company's product portfolio includes Cutting Wheels, Grinding Wheels, Artificial Abrasives, Technical Fabrics and Superabrasives. Their products are used in industries such as Food and Beverage, Pharmaceutical and Biotechnology, Chemical and Petrochemical, Environmental Testing and healthcare. In 1886 the company moved its production site to its current location in Maribor in Slovenia.
Diablo Tools, founded in High Point, NC is a manufacturer of construction cutting tools and power tool accessories that produces its own MicroGrain Carbide with Titanium. The company's product portfolio includes Circular Saw Blades, Concrete Drilling, Cutting & Grinding, Hole Saws, Jig Saw Blades. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
Minifaber Spa, established in 1960 and based in Bergamo, Italy, is a manufacturer and supplier of mould solutions. Its product portfolio includes prototypes, in-house series of cold metal sheets, mould design solutions, and other products. They are used in multiple industries such as electromechanics, electrical, home appliances, lighting, and construction sectors. The company also offers ISO-certified products under the guidance of professionals for complex assembled products with research and development.
Yorkshire Profiles Ltd, founded in the United States in 1945, is a supplier of laser cutting and fabrication services to a wide range of industries. The company is ISO9001 registered and offers laser cutting services including precision cutting of various materials, such as metals, plastics, and composites, CNC machining capabilities ensure accurate and efficient manufacturing of parts and components, welding and assembly services, and stom fabrication services for diverse applications, from prototyping to large-scale production.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | GF Laser |
7.5%
|
| 2 | ARCH Cutting Tools |
7.5%
|
| 3 | Fedtech, Inc. |
7.5%
|
| 4 | MINIFABER SPA |
5.0%
|
| 5 | Hi-Tech Metals |
5.0%
|
| 6 | Artmachining |
5.0%
|
| 7 | JSR Precision Engineers Ltd. |
5.0%
|
| 8 | LaserBoost |
5.0%
|
| 9 | Charles Day Steels Ltd. |
5.0%
|
| 10 | Yorkshire Profiles Ltd |
5.0%
|
Derivation Method
The ranking is calculated based on the click share within the aluminum cutting page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
12 | 57.1% |
|
United Kingdom
|
4 | 19.0% |
|
Slovenia
|
1 | 4.8% |
|
Italy
|
1 | 4.8% |
Japan
|
1 | 4.8% |
New Zealand
|
1 | 4.8% |
Spain
|
1 | 4.8% |
