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This section provides an overview for cord sets as well as their applications and principles. Also, please take a look at the list of 44 cord set manufacturers and their company rankings. Here are the top-ranked cord set companies as of December, 2024: 1.TPC Wire & Cable Corp., 2.Brim Electronics, Inc., 3.Consolidated Electronic Wire & Cable.
Table of Contents
Engaged in research on nitride semiconductor growth using the MBE method at Waseda University Graduate School. After graduating from graduate school in 2016, he joined a non-ferrous metal manufacturer.
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An AC cable is a cable that accompanies an AC adapter that converts AC power into DC power. It transmits AC power from an outlet power supply, etc.
AC adapters are mainly used in electronic equipment such as PCs, and AC cables accompany them as well. Cable lengths vary but are limited to 30-50 m considering voltage drop.
There are several typical types of AC cables: a power cable, which supplies power to computers, displays, and other electronic products. There are two types of AC cables of this type: 2P (outlet side) - 2P (device side) type and 2P (outlet side) - 3P (device side) type.
Most AC cables for AC adapters are of the 2P (outlet side)-2P (AC adapter side) type, with the AC adapter side generally having a spectacle-shaped shape. Since the plugs in Japan have two plugs, the outlet side is mostly 2P type, but there is also a 3P type with grounding on the outlet side.
AC cables have a simple structure with copper wires covered with a rubber or polyethylene sheath. The copper wire transmits electric power.
The AC adapter to which the AC cable is connected converts AC power supplied from a household outlet into DC power and is classified into two types according to its internal structure: transformer type and switching type.
In general, the switching type tends to have higher conversion efficiency and generates less heat, and most AC adapters for PCs are of the switching type. However, the switching type has the disadvantage of having more components and a shorter life span than the transformer type.
Transformer-type AC adapters are designed to rectify and rectify AC power that has been stepped down by a direct transformer to direct current. Since the transformer is built in, heat is constantly generated, and the structure is simple and robust in exchange for poor conversion efficiency.
Some electrical products are made on the assumption that they are powered by either a transformer or switching type power supply, and using an AC adapter of the wrong type may result in malfunctions.
First, select the length of the cable. When using a computer in a café, a tabletop is nearby, and a long AC cable is cumbersome, so select a short one. On the other hand, if you want to keep electronic devices away from power outlets, it is better to choose a long cable.
Some products can be connected to voltages up to 250V outside of Japan, and those come with adapters to convert from 2-hole to 3-hole, so it is necessary to select the product that best suits the situation in which you will be using the product.
*Including some distributors, etc.
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TPC Wire & Cable Corp., established in 1979, is a manufacturer of wire, cable, and connector solutions, headquartered in Macedonia, Ohio, USA. The company’s products are designed for harsh industrial environments. Their products can withstand challenges such as impact, abrasion, chemicals, and extreme temperatures. TPC's product line includes wire, connectors, power cables, welding cables, cable assemblies, cordsets, to custom solutions tailored to unique applications. They serve various industries including automotive, food, beverage, rail & transit, mining, metals, and more. Their in-house engineering expertise results in partnerships, expansions, and acquisitions across different wire and cable markets, both domestic and international.
Consolidated Electronic Wire & Cable, established in 1919, is headquartered in Franklin Park, Illinois, and is a manufacturer and supplier of wire and cable solutions. They offer a full line of standard and custom electronic wire, cable, power supply cords, molded cable assemblies, and wiring harnesses. Consolidated Electronic Wire & Cable has a wide range of certifications including ISO 9001:2015, RoHS, CE Mark, and NEC certification, serving industries such as telecommunications, aerospace, automotive, and lighting industry.
Mingston Electronics (MEC) is a manufacturer of cable assembly products for major electronics companies in North America. The company established in 1976, consists of several international operations in major industrial countries including Taiwan, Hong Kong, China, and the Philippines. Their product range caters to the needs of the electronics, telecommunications, automotive, and consumer goods sectors. Its main products include AC power cords, DC power cords, computer cables, audio and video cables, and wire harnesses.
Pearse Betram+ was founded in 1947 in Bloomfield, Connecticut. Today Pearse Bertram+ is an end-to-end solutions provider for the manufacturing industry. Pearse Bertram+ is ISO 9001:2015 certified and also UL508A (industrial control panels), IPC 620 (wire harness assemblies), and IPC-A-610, J-STD-001, and IPC-7711 certified for soldering. Pearse Bertram+ operates in both contract manufacturing and engineering support. The manufacturing segment includes electrical, pneumatic, robotic, hydraulic, and process systems. Engineering support includes support for operation of robotics, machinery design and usage, industrial automation, value engineering, and auditing.
North Shore Safety, Ltd, founded in 1998 and headquartered in Mentor, Ohio, is a manufacturer of safety electrical products for corrosive, dusty, wet, and hazardous environments. The company offers a wide range of products such as ground fault circuit interrupters, equipment leakage circuit interrupters, power distribution units, portable power outlets, and surge protectors. Custom interrupter configurations are offered for OEM applications, and some products are UL listed. The company is NEC and SA certified, and it also holds ISO 9001:2015 certification.
General Manufacturing, Inc. is an American manufacturer of power supply and portable lighting systems that was established in Fort Wayne, Indiana in 1962 before relocating to Bluffton in 2004. Under the brand name Saf-T-Lite, the company produces various power supply systems including multi-outlet transformers and power reels, as well as machine, maintenance, hazardous environment, and cordless LED lighting systems. It also offers contract manufacturing of power and lighting products for unique customer projects. General Manufacturing chiefly serves OEMs and clients in the shipbuilding, industrial manufacturing, military, and automotive sectors.
Pars Innovations, Inc. is an American contract manufacturer specializing in custom wire harnesses and cable assemblies that was established in Hawthorne, California in 2004. The company is equipped with a range of assembly and fabrication capabilities, including custom molding, engineering, kitting, and inventory programs. It primarily produces cable assemblies, electromechanical assemblies, power cords, wire harnesses, and bulk cables according to customer specifications or requirements, Pars Innovations chiefly serves clients in the home and commercial appliances, telecommunication, industrial lighting, and medical sectors.
Brim Electronics was established in 1975 and is based in Lodi, New Jersey, serving as a manufacturer and marketer of electronic equipment. The company manufactures and markets electronic and electrical wires, fastening devices, electronic fasteners, and ceramic insulators. Additionally, they perform secondary manufacturing activities such as harness/cable assemblies, cable dying, striping, cutting, and hot tin dipping. Their wire and cable products include UL/CUL and CSA certified flexible, ultra-flexible, commercial, and MIL spec wires and cables.
Wisconsin Oven Corporation has operated since 1973 and is located in East Troy, Wisconsin. Wisconsin Oven designs, engineers, and manufactures industrial ovens and other heating equipment for numerous applications including heat treating, powder coating, paper pulp drying, finishing, drying, and curing in the aerospace, automotive, composite, energy, finishing, foundry, heat treating, annealing, military, and pharmaceutical industries. Types of ovens and equipment include custom and standard batch ovens, conveyor ovens, pollution control equipment, and walk-in ovens.
Syscom Tech is headquartered in Moorestown, New Jersey. Syscom Tech is a manufacturer of electronics for numerous industries including automotive, chemical, computer, aerospace, medical, industrial, security, and telecommunications. Syscom’s facilities are AS9100/ISO 9001 certified. Syscom Tech’s product offerings include PCB design and assembly, cable assembly and wire harness arrangement, as well as electro-mechanical assembly. Additional services for electro-mechanical assembly include box build assembly, turnkey PCB assembly, and other high quality PCB assembly solutions.
Established in 1993, Consolidated Cordage Corporation is a US-based manufacturer specializing in excellent ropes and cords. The company offers a diverse range of ropes for various applications. Since its establishment, Consolidated Cordage Corporation has been providing durable rope solutions. Their products include marine ropes, industrial ropes, and custom ropes tailored to specific needs. Catering to industries like maritime, construction, and outdoor recreation, Consolidated Cordage Corporation's ropes are used in shipping, rigging, safety, and more. Their strength lies in their extensive product range, customization options, and a history of delivering rope solutions.
Excel Connection was founded in 1986 and is headquartered in Milwaukee, Wisconsin. The company is a manufacturer of standard and custom lead wires, wire harnesses, cable assemblies, and electro-mechanical panels for mining, agriculture, automotive, and mechanical drives industries. The company’s lineup of cables includes ribbon cables, braided cables, fiber optic cables, terminal block assemblies, and heavy gauge cables meeting pull test up to 1,000 pounds. The company offers services including vendor-managed inventory, kitting services, engineering support, and prototyping services.
New England Wire Technologies Corp. established in Lisbon, NH in 1898 is a manufacturer of wire and cable products that are used in medical electronics and industrial manufacturing. Their product portfolio includes Custom Medical Cables, Litz Wire, Custom Multi Conductor Cable, Flexible Interconnect, and Microminiature Coaxial Cables. The company's products are used in industries including scientific, military to aerospace, audio and alternative energy. The company is ISO9001:2015 registered and has 400 employees.
P1 Technologies is an American ISO 13485:2016 and ISO 9001:2015 certified contract manufacturer specializing in component design-to-delivery services, which was originally founded in 1941 as the Plastic Products Company before two subsequent rebrands in 1987 and 2019. The company’s facilities are equipped to handle the entire production process of custom components, including product design, fabrication, prototyping, clean room assembly, and testing. Their capabilities serve client manufacturers and OEMs in the audio visual (A/V), film production, medical, and consumer technology markets.
Daburn Electronics & Cable was founded in 1964 and is based in Dover, New Jersey. The company is a supplier of over 500 products including wire, cable, sleeving, vacuum systems, and related products produced in ISO 9001:2008 and AS9100-certified facilities. The company operates through two divisions: Wire & Cable Division and Electronic Hardware Division. The Wire & Cable Division offs military and commercial specification products including wire, cable, tubing, and over 20,000 standard items, mostly available for special construction to order. The Electronic Hardware Division produces in-house porcelain insulators, plugs, fastening devices, cords, and other devices and components.
Based in Bayville, NY, SAE Manufacturing Specialties Corp. is an ISO-certified supplier and manufacturer of industrial equipment, chemicals, components, ordinance, electronics, and systems for industries ranging from aerospace to high tech to law enforcement. Examples of product offerings include raw materials, chemicals, and lubricants for industrial purposes to finished products such as security helmets for law enforcement, and military ordnances. SAE also provides research and development as well as technical support for other companies in similar industries.
Electric Cord Sets, Inc. (ECS) is a manufacturer of power cords founded in 1947 and based in Cleveland, Ohio. The company offers various North American and international cordsets, standard and hospital-grade locking cords, server cords, and recreational power cords rated for outdoor use. These products can be customized to customer specifications in-house. ECS primarily serves client manufacturers of various small appliances, power tools, medical equipment such as ventilators, and lighting fixtures.
CUI Devices, established in 1989 and headquartered in Lake Oswego, Oregon, is an electronic components manufacturer that is ISO 9001 certified. It stocks motion, sensor, and relay solutions and works with several distribution partners, including Mouser Electronics, Digi-Key Electronics, and Electro Sonic. The company gives back to the community by supporting organizations like Tualatin School House Pantry, Girls Who Code, and Friends of Trees, which aim to uplift society by providing basic needs, STEM education, and environmental stewardship. It has contract manufacturing facilities in other countries, including China, Vietnam, and Japan.
International Configurations is an Enfield, Connecticut-based manufacturer of cords and wiring devices established in 1977. The company's product inventory includes power supply cord, detachable cord sets, and power strips, as well as accessories like plugs and adapters with voltage conversion, frequency conversion, and grounding features. These are made in compliance with RoHS, REACH, and CE standards. International Configurations can also design and manufacture cord sets and components for clients in the commercial, medical, and industrial sectors with specific requirements.
CMH Industries, Inc., established in 1984 in Buford, Georgia, USA, is a manufacturer and supplier of foundry equipment. The company's product range includes casting machines, spanning tilt pour gravity die-casting machines, and vertical centrifugal casting machines, as well as rotary tables. These products find applications across various industries, including automotive, aerospace, medical, and industrial. It also extends an array of services including installation to aid in setting up and commissioning equipment, and maintenance to keep equipment in optimal condition. As a certified ISO 9001:2015 company, it delivers quality products and services to its customers.
Specialty Wire & Cord Sets, established in 1990 in Hamden, Connecticut, USA, is a manufacturer and supplier of FlexiCable Solutions. The company's product range includes spanning power wire, control wire, and retractable cords, such as power cords, communication cords, and industrial cords. These offerings find applications across diverse industries, such as transportation, medical and dental equipment, aircraft ground support, robotics, and hand-held remote control devices. The company delivers quality custom retractable cords, wire, and cable to its customers. Besides, it emphasizes sustainability, functioning as a 100% solar-powered manufacturer.
Graybar Electric Company, Inc. is a distributor of electrical, communications, and data networking and solutions. The company was founded in 1869 and is headquartered in New York City. Graybar's main activity is the distribution of electrical and communications products, including wire, cable, switches, and lighting. The company also offers a wide range of services, including engineering, installation, and maintenance. Graybar's products are used by a wide range of customers, including contractors, engineers, and manufacturers. It has over 10,000 employees and operates in more than 50 countries.
Interact Power Inc., since 2001, is a manufacturer and distributor of COTS rack-mount power distribution equipment such as AC & DC power distribution units, control panels, cords, power supplies, and power cable assemblies used to support the critical electronics, test, communication, and computer equipment cor OEMs and resellers. The Anaheim, California-based company serves the telecommunications, internet, ATE, industrial, and computer industries with the products and provides imporved and custom services to a users requirements.
ABL Electronic Supplies, Inc., founded in 1975 and based in Concord, North Carolina, is a manufacturer and distributor of electronic wires, cables, and related products. Their extensive product line caters to various industries for electronic connectivity, including aircraft, medical devices, data centers, telecommunications infrastructure, and solar energy systems. The products offered include hook-up and lead wires, single-specialty wires, multi-conductor cables, specialty cables, braid, ground straps, as well as terminals, power supply cords, shrink tubing, non-shrink flexible tubing, and custom cable connectors and adapters.
Cook-Leitch Inc. was incorporated in 1964 and serves as a distributor for engineered components and metal finishing solutions. Cook-Leitch serves a number of industries including home & commercial appliances, aerospace & defense, automotive, agriculture, fluid power & hydraulics, distribution, and heavy truck & construction equipment. Some of Cook-Leitch’s product categories include powdered metal featuring Eastern Sintered Alloys, screw machine/complex shafts featuring Precision Capital LTD, springs/wire forms/stampings featuring Wire products company, split seam tubes featuring Baker Stamping, fasteners featuring Vasco Inc, and metal finishing featuring Decal Metal Finishing, Hale Performance Coatings, and Whitaker Finishing.
Quail Electronics is headquartered in Livermore, California. QUAIL is an acronym for Quality products, Unparalleled customer service, Always competitive, Integrity, stability, commitment, and Live sales and support. Quail Electronics is a global distributor of power cord supplies for the OEM market. Quail Electronics primarily offers power cords, adapters, power strips, wire, and other cord-related devices such as cable retention devices. Quail Electronics also offers custom cord design for length, gauge, color, conductor count, and outlet compatibility.
Orr & Orr, Inc. has been offering wholesale distribution services since 1934 out of Bedford Park, IL. Orr & Orr emphasizes speed of order processing, shipping, and both customer and distributor satisfaction. Product categories that Orr & Orr offers include air conditioners, brake controls, cargo restraint equipment, door tracks, lighting equipment, fans, gas springs, heating equipment, hinges, plumbing supplies, seat belts, steps, toolboxes, hitch and towing products, various truck hardware, cables, battery products, safety equipment, and spring latches.
Nihon FTB Co., Ltd., founded on August 2, 1969, Saitama, Japan, is a manufacturer of synthetic resin products, terminal boards, and accessories. The company’s products include non-taper screws, gas injection, terminal boards, terminal blocks, and other integrated products. Their products are used in applications such as electronics, and electrical insulation. These are widely used across various sectors, including automotive, electronics, manufacturing, and aerospace. The company also offers customer services, including technical support, product consultation, warranty, and after-sales support.
HIRAKAWA HEWTECH CORP., founded in 1948 and headquartered in Tokyo, Japan, is a manufacturer and supplier specializing in cables, electronic equipment, and medical equipment. The company's product portfolio includes high-speed cables, factory automation cables, optical converters, network equipment, and medical tubing. These products are utilized by various industries, including electronics, digital technology, information communication, broadcasting, and the medical sector. The company is ISO 14001 and ISO 9001 certified, with overseas subsidiaries in America, Mexico, Thailand, the Philippines, and Taiwan.
The SCHURTER Company was founded in 1933 and operates out of Lucerne, Switzerland. SCHURTER is an innovator and producer of electronic components for many markets including industrial equipment, medical equipment, automotive, avionics and space, data and communication, and energy. SCHURTER products and solutions include: circuit protection, connectors, switches, EMC, custom components, HMI solutions, PCAP touchscreens, resistive touchscreens, capacitive switches, membrane switches, and a series of smart products including Smart Connector DS11 PEM, Smart Connector DT31 external, and Smart Ecosystem.
SWEETA was established in 1995 and is headquartered in New Taipei City, Taiwan. SWEETA is a manufacturer of switches, AC sockets, and circuit breakers globally. Most products have been certified to meet international safety standards such as UL, CSA, VDE, and others. SWEETA has an extensive product line. A few listings include AC sockets, plug adapters, switches, thermostats, and test tweezers.
Lee Yuen Electrical Mfy. Ltd., a company established in 2012, Located in Fo Tan Shatin, Hong Kong, is a manufacturer and supplier of a wide range of electrical products and services. The company shares the same office with Hoi Luen Electrical Manufacturer Co. Ltd. They offer an extensive selection of electrical components, including cables, switches, wires, and lighting fixtures. These products cater to both residential and commercial needs. The company also offers installation, repair, and maintenance services to ensure functions of the electrical systems.
Southwire has been a manufacturer and supplier of wires and cables since 1950 and is headquartered in Carrollton, Georgia. The company specializes in a range of cables including Building wire, Transit, Low Voltage, Metal Clad cables, Flexible cords, Leadwire, and various other cables tailored for high-voltage transmission applications. Similarly, the company offers an array of Tools like drivers and pliers, equipment for testing and measurements, as well as Lights and Electrical components such as Floor and Non-metallic Boxes and Covers. These and other Power Management products have uses in numerous industries such as Mass Transit, Data Centers, Utilities, and Telecom Power.
Hanscom, Inc., founded in 1953 in Warren, Rhode Island, is a distinguished manufacturer of fastening and securing solutions. Their product range includes twist ties used to bundle cords and cables, cohesive tape for securing medical tubing and electrical components, cable ties for organizing cables and wires, twist tying machines for twist tie production, and cable tie tools for installation and removal. The company holds several certifications such as QPL listing by the U.S. Department of Defense, UL recognition, and ISO 9001:2015 certification.
Scott Electronics is an Electronics Manufacturing Services (EMS) manufactures cable, harness, electromechanical, and fiber optic assemblies since 1986. They are an ISO 9001:2008 certified contract manufacturer with facilities that incorporate lean manufacturing and materials management. They implement Six Sigma in their manufacturing cells and offer high mix, low volume production with multiple custom Kanban finished goods programs and consigned inventory. Their facilities provide engineering autocad design assistance and review. They are ESD 20.20 compliant and adhere to IPC-620 workmanship standards, with a certified trainer on-site and J-STD-001 certified solderers. Additionally, they are UL and CSA Listed.
Interpower Corporation established in 1975, and has headquarters located in the USA, and the UK, is a manufacturer of international power cords and related products to customers worldwide. The company’s North American stock of products centralized in Iowa include international power cords and cord sets, plugs and sockets, hospital-grade products, and IEC 60320 accessory power distribution units. The UK division of the company serves mainly the European market. Interpower Corporation is also ISO 9001:2015 certified.
Rockwell Automation, Inc. was founded in 1903 and is headquartered in Milwakee, WI. Rockwell Automation provides industrial automation and digital transformation solutions around the world. Rockwell Automation operates through their intelligent devices, software & control, and lifecycle services segments with both hardware and software products and services. The Intelligent Devices segment offers drives, motion, safety, sensing, industrial components, and configured-to-order products. The Software & Control segment provides control and visualization software and hardware, information software, and network and security infrastructure solutions. The Lifecycle Services segment provides consulting, professional services and solutions, and connected and maintenance services through independent distributors.
Widmuller Group, established in 1946 in Waldshut, Germany, is a manufacturer and supplier of industrial automation components. Its product range includes switches, communication modules, sensors, and connectors, encompassing industrial connectors, panel mount connectors, and DIN rail connectors. The company's offerings cater to diverse industries, spanning automotive, machine tools, building automation, and energy sectors. Devoted to delivering quality industrial automation components, the company provides additional services like technical support, training, and customization. As a certified ISO 9001:2015 company, it emphasizes furnishing customers with quality products and services.
AUTAC Inc., established in 1947 in Branford, Connecticut, USA, is a manufacturer and supplier of retractable cords. The company's product range includes retractable cords, such as power cords, communication cords, and industrial cords. Its offerings find applications across diverse industries, such as construction, manufacturing, healthcare, transportation, and the military. Additionally, the company extends an array of services, including custom design and manufacturing, repair, and maintenance, as well as inventory management. As a certified ISO 9001:2015 company, it upholds its efforts to furnish customers with quality products and services.
Linemaster Switch Corp. is a US-based company that specializes in designing and manufacturing foot switches and other electronic controls for use in various industries, including healthcare, industrial automation, and automotive. Established in 1952 and has since gained a renown for producing premium, durable, and dependable products. The company received several awards for its products, including the American Business Awards (Stevie Awards) for "Best New Product in Health and Pharmaceuticals", as well as recognition for its environmentally friendly manufacturing practices.
Navico Group is a conglomerate of companies first formed in 2003. Together, the group manufactures and distributes land and seacraft as well as heavy machinery to consumer recreational, agricultural, construction, and emergency response markets worldwide. The group’s brands include Ancor, Attwood, B&G, Mariner Marine, Whale, and others. The group operates in three product lines: Marine, RV, and Industrial. Marine products include all components of boating from engines to depth and fish-finding systems. RV products also encompass most RV components from battery management and water systems to digital control monitoring. The industrial segment offers factory conveyors, emergency vehicles, and recreational vehicles.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | TPC Wire & Cable Corp. |
16.9%
|
| 2 | Brim Electronics, Inc. |
12.2%
|
| 3 | Consolidated Electronic Wire & Cable |
10.4%
|
| 4 | Syscom Tech |
9.9%
|
| 5 | Pearse Bertram+ Streamline Contract Manufacturing |
9.1%
|
| 6 | Consolidated Cordage Corporation |
6.0%
|
| 7 | North Shore Safety, Ltd |
4.8%
|
| 8 | Pars Innovations, Inc. |
4.5%
|
| 9 | General Manufacturing, Inc. |
3.6%
|
| 10 | Mingston Electronics, Inc. |
3.4%
|
Derivation Method
The ranking is calculated based on the click share within the cord set page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
28 | 84.8% |
|
Japan
|
2 | 6.1% |
|
Switzerland
|
1 | 3.0% |
|
Taiwan
|
1 | 3.0% |
|
Hong Kong
|
1 | 3.0% |
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*Please contact us separately for products compatible with holding brakes.
