This section provides an overview for clay roofing as well as their applications and principles. Also, please take a look at the list of 9 clay roofing manufacturers and their company rankings. Here are the top-ranked clay roofing companies as of November, 2024: 1.Wienerberger, 2.Verea Clay Tile, 3.MCA Clay Roof Tile.
Table of Contents
Clay tiles are a building material obtained by compressing and molding clay into the shape of a tile, drying it, and firing it at a high temperature of about 1,000 to 1,250°C (1,000 to 1,250°F).
They are also known as Japanese-style tiles. Clay tiles can be classified into three shapes: J-shaped Japanese-style tiles, S-shaped Spanish-style Western-style tiles, and F-shaped French-style Western-style tiles. Clay tile conditions include "glazed" tiles, which have a glazed surface, and "unglazed" tiles, which have no glaze on the surface, as well as "smoked" tiles, in which the surface of an unglazed tile is tarnished and covered with a film of carbon.
Clay tiles are durable and have excellent sound insulation and soundproofing properties. However, clay tiles are very heavy, weighing 3-4 kg per tile. Buildings using clay tiles may be at increased risk of collapse in the event of an earthquake.
Clay tiles have long been used in Japanese houses because of their suitability for the Japanese climate.
Among clay tiles, the "J-shaped" tile, which is a traditional shape, is often used for shrines, temples, castles, and tea rooms. F- and S-shaped tiles are used in a wide range of Western and Japanese-style homes.
Ibushi tiles are silver in color have a unique texture, and are often used in Japanese-style homes. One type of unglazed tile, the vermilion-colored clay tile called "unglazed tile," is found in many Okinawan houses and is also available for use in European buildings.
In terms of manufacturing classification, they are classified into three types: glazed, smoked, and unglazed tiles.
Glazed tiles are made by applying a glaze. Glaze is the paint of a baked product. A glassy glaze layer is formed on the surface of the tile, so many tiles are red, and glaze coloring is often only on the surface. Glazes can be used to express any color, and are mass-produced because of their ease of mass production and color control. Glazed tiles also include salt-fired tiles, which use salt instead of glaze.
Ibushi tiles have a carbon film formed on the tile's surface by firing the unglazed tile and then tanning it with water or kerosene diluted with propane gas. The tiles have no front or back and are uniformly black. New tiles are uniformly black, but as the years go by, the color changes from black to silver, accentuating the roof.
Unglazed tiles are tiles that are not glazed. There are unglazed tiles, kneaded tiles, and kiln-formed tiles. In unglazed tiles, the base material is baked. Kneaded tiles are made by kneading metal oxides into the raw clay. Kiln-altered tiles are intentionally fired in a special firing atmosphere.
Tile roofs other than clay tiles require painting but do not require maintenance. Clay tiles have excellent sound insulation and heat insulation properties. Compared to slate and metal roofing, the main roofing materials used in recent years, clay tile roofing produces minimal sound. And tile roofs are warm in winter and cool in summer. It prevents the formation of condensation, which can cause the building to deteriorate because there is a layer of air that allows moisture to escape to the outside. Also, in case of partial deterioration due to cracks, etc., the tiles can be replaced one by one. In addition, clay tiles come in a wide variety of colors, are easy to work with, and are resistant to fading and color fading.
However, clay tiles are heavy and expensive per piece. As they deteriorate, they can develop moss and mold, which can be blown off by strong winds and typhoons.
The J-shaped tile is a traditional tile design. The motif is based on the traditional beauty of roof tiles developed by Japanese architecture, such as castles, temples and shrines, and tea rooms. It has a beautiful corrugated cross-section and is shaped to drain well when it rains.
S-shaped tiles are Western-style tiles with an S-shaped curved cross-section. It is said that the name comes from the initial "S" of the word "Spanish" meaning Spain. Warm shades of reddish earth are often used. They are colorful and come in many variations of color.
The F-shaped tile is a simple, square-shaped tile in the Western style. It has no corrugations is flat in design, and is called a flat tile. It is believed that the name comes from the "F" in "Flat" meaning flat. It can be used for both Western and Japanese-style houses. Recently, lightweight disaster-prevention tiles in the F shape have been made lighter and are often used.
*Including some distributors, etc.
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MCA Clay Roof Tile, established in 1984 and situated in Corona, California, USA, is a manufacturer of clay roof tiles. Its product range comprises several clay roof tile options, including the classic "S" Mission, two-piece Mission, tapered Mission, flat interlocking, and Oriental-Japanese styles. Available in different colors and textures like natural red, sandcast, and slate, these tiles offer both durability and aesthetic appeal for roofing needs. These products facilitate the installation and maintenance of resilient and visually appealing clay roofs, catering to residential and commercial applications alike. MCA tiles boast a "Class A" ASTM E108 Test (UL790) approval for fire resistance.
Verea Clay Tile, established in 1967, based in Miami, Florida, is manufacturer and supplier of clay roof tiles. The company's product portfolio includes Spanish “S'' roof tile, barrel roof tile, and flat roof tile. The products conform to strict ASTM Grade 1 clay roof tile standards. Additionally, the products offer unparalleled color permanence that do not fade over time. It offers products to customers in the U.S. and European market. The company’s objective is to combine tradition, technology, and environmental stewardship to produce the finest clay roof tile products.
Ludowici Roof Tiles, established in 1888 and headquartered in New Lexington, Ohio, is a manufacturer of roof tiles. The company specializes in crafting durable and aesthetically pleasing tiles for residential and commercial roofing applications. Its product line includes roof tiles, roof accessories, floor tiles, wall cladding, and solar shades. The company's products ensure architectural beauty and longevity, enhancing buildings' visual appeal and durability. Its tiles are used in historical restoration projects, upscale residences, and high-end commercial buildings.
EDILIANS, founded in France, is a supplier of roofing solutions for sustainable housing. The company's product portfolio includes a wide variety of roofing materials, including asphalt shingles, metal roofing, and EPDM membranes, and it also offers roofing systems, such as solar roofing, cool roofing, and green roofing. Its products are used for enhancing the curb appeal, protection, and energy efficiency of homes through aesthetically pleasing and durable roofing materials and supporting energy efficiency.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Wienerberger |
17.7%
|
2 | Verea Clay Tile |
15.5%
|
3 | MCA Clay Roof Tile |
14.6%
|
4 | Soba Industries Pvt. Ltd. |
11.4%
|
5 | Ludowici Roof Tiles |
11.4%
|
6 | Dreadnought Tiles |
9.5%
|
7 | HAINBUCH |
7.9%
|
8 | EDILIANS |
6.6%
|
9 | Reb Industries PRIVATE LIMITED |
5.4%
|
Derivation Method
The ranking is calculated based on the click share within the clay roofing page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 2 | 100.0% |