This section provides an overview for wire processing services as well as their applications and principles. Also, please take a look at the list of 10 wire processing service companies and their company rankings. Here are the top-ranked wire processing service companies as of November, 2024: 1.PARK Manufacturing, 2.SHINE, 3.Technical Cable.
Table of Contents
A wire processing service is a method where long, thin metal materials are formed into desired shapes using techniques like bending, cutting, welding, and forging. Forming machines and coiling machines are commonly used, with press machines for more complex shapes.
Wire processing services are not just limited to bending. They can produce various products, including welded wire meshes and threaded wire tips. Typical products include wire, screws, wire mesh, springs, and wire rope. This service is essential in creating diverse items like car seat springs, clothes hangers, protective netting, and fryer baskets.
Wire processing relies on the metal's plasticity, primarily forming shapes through bending, combined with welding and crushing. Less cutting means reduced material waste, although this method is less precise than cutting.
NC forming machines enable complex bends and cuts, ideal for spring shapes and mass production without the need for dies. Coiling machines are also used for quick and simple spring shapes.
Spot welding is primarily used for joining materials, while butt welding joins wire rod ends.
When NC machines are not suitable, benders, manual bending machines, or press machines are used, especially for small-lot production. Press machines enable mass production with fabricated dies.
Post-processing includes surface treatments like painting, plating, and vinyl or nylon coating to prevent oxidation.
*Including some distributors, etc.
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PARK Manufacturing, established in 1946 and located in Cambridge, Minnesota, is a custom cable assembly and wire harness manufacturer. The company specializes in providing wire harnesses, custom cable assemblies, electro-mechanical assemblies, and turnkey box and panel builds. It also offers cable manufacturing capabilities, including antenna cables, audio/video cables, automotive cables and harnesses, coaxial cables, and more. These products and services serve multiple markets, including automotive, military, medical, industrial, consumer, recreational, and off-road industries. The company is ISO 9001:2015 certified and possesses various UL and Mil Spec capabilities, ensuring that every cable assembly and wire harness produced meets the highest quality standards.
Technical Cable is a manufacturer of custom contract cables and wiring harnesses that is headquartered in Auburn, Washington, USA since 2002. The company designs, manufactures, and supplies various wire and cable products. Its cable categories include Aerospace cables, Aerospace Wire, Battery Cable, Cable Molding, Coaxial and Construction Cables. Its products are used in various industries, including telecommunications, energy, military and aerospace, medical, automotive and industrial manufacturers. The company also offers certifications and standards, cable assembly, technical support, installation, and training services to ensure the efficient utilization of its products.
Cord Master Engineering, founded in 1984 and headquartered in North Adams, Massachusetts, is a contract manufacturer specializing in the production of complex wire harnesses, cable assemblies, and electro-mechanical box assemblies. The company offers a wide range of products and services, including custom-molded cable assemblies, LSZH power cords, electromechanical box builds, wire processing, testing services, and more. These products cater to a diverse customer base, including OEMs, military, aerospace, and industrial clients. It serves customers like Sikorsky, General Dynamics, LENCO, Future Electronics, the US Navy, Qinetiq, and more.
Supreme Cable Technology, Inc., established in 1992 and based in Frederick, Colorado, is a cable assembly manufacturer serving the Midwest. The company specializes in crafting custom cable assemblies and advanced electro-mechanical box build assemblies, utilizing cutting-edge technologies from renowned companies like Schleuniger, AMP, Olympic, Cirris, and Branson. Its capabilities include round cable assemblies, ribbon cable assemblies, wire harnesses and looms, power distribution assemblies, overmolded assemblies, and others. The company offers expertise in diverse industries such as military and aerospace, transportation, renewable energy, telecommunication, broadcasting, audio-video, and more.
SHINE Wire, established in 1984 as Shine Electronics and currently a subsidiary of ComSonics, Inc., is an American manufacturer based in Adams, Massachusetts, specializing in cable and electro-mechanical assemblies as well as wire harnessing. The company’s capabilities in custom cable assemblies include flat, wire, coaxial, telco, potted, and shielded cables. These assemblies support the performance of complex systems such as computers, automobiles, airplanes, ships, and military hardware. Additionally, the company offers subsystem and full-system electro-mechanical assemblies, covering chassis, board-level, front panel, and rack panel installations. Furthermore, the company offers automated wire harness manufacturing, which includes wire cutting, stripping, and terminating equipment.
MJM Industries is a manufacturer of custom over-moulded cable and wire harness assemblies. It is headquartered in Fairport Harbor, Ohio, USA since 1985. The company designs, manufactures, and supplies custom over-moulded cable and wire harness assemblies, coaxial cable assemblies, flat flex cable assemblies, control panels, and electro-mechanical devices. Its products are used in many industries, including commercial off-road, automotive, heavy equipment, mass transit and water treatment. The company also offers wire and cable preparation and termination, connectorization, soldering, potting and over-moulding services.
Omega Leads, Inc. is a custom cable assembly manufacturer and supplier. It is headquartered in Santa Monica, California, and was established in 1961. The company manufactures a wide range of custom cable assemblies, including power cables, signal cables, and control cables. Some of its popular products are custom wire harnesses, data cables, and fiber optic cables. Omega Leads also provides value-added services, such as wire marking, Cable Assemblies, Wire Harnesses, Wire Identification, Crimp Capabilities and cable testing. Its products are used in various industries, including aerospace, medical, and industrial automation.
Jem Electronics Inc., founded in 1981 in Franklin, USA, is a manufacturer of cables, cable assemblies, and electromechanical assemblies. Its products include molded cable assemblies, custom wire harnesses, and box assemblies.The company's testing of electrical safety, involves customizing military cable assemblies for various applications in military communication equipment, encryption systems, control boards, and more. It also manufactures medical cable assemblies, which are used in diagnostic imaging equipment, medical instruments, and surgical devices.
WireMasters, Inc., founded in 1988 and headquartered in Columbia, Tennessee, is an aviation and aerospace component manufacturer. The company provides a wide range of aviation and aerospace components, including Mil-Spec and EN wire and cable, specialty and data cables, connectors, accessories, and harness management products such as tubing, sleeving, braid, molded shapes, identification, and more. It is an authorized distributor of manufacturers like TE Connectivity, Carlisle, W. L. Gore & Associates, Harbour Industries, Corsair, Radiall, and others.
Remington Industries, established in 1991 and headquartered in Johnsburg, Illinois, is a supplier and distributor of high-quality wire and raw materials. The company offers a range of high-quality wires, including magnet wire, hook-up wire, and uninsulated wire, catering to hobbyists, small businesses, and large organizations. Beyond supply, it offers specialized services like wire re-packaging, bifilar and trifilar windings, wire processing, and raw material procurement. The company also collaborates with its sister company, Prem Magnetics, to deliver expert coil winding services, utilizing their wire to manufacture custom transformers, coils, and inductors.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | PARK Manufacturing |
50.0%
|
2 | SHINE |
25.0%
|
3 | Technical Cable |
25.0%
|
Derivation Method
The ranking is calculated based on the click share within the wire processing service page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 10 | 100.0% |