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This section provides an overview for predictive maintenance as well as their applications and principles. Also, please take a look at the list of 14 predictive maintenance manufacturers and their company rankings. Here are the top-ranked predictive maintenance companies as of December, 2024: 1.UpKeep Technologies, Inc., 2.Semeq Systems Corporation, 3.Augury Inc..
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Categories Related to Predictive Maintenance
Predictive maintenance involves continuously monitoring and measuring the condition of equipment to detect early signs of deterioration, thereby facilitating timely replacement or repair of parts before failure occurs.
While similar to preventive maintenance, predictive maintenance differs in that it focuses on detecting deterioration early and performing maintenance only when necessary, reducing the likelihood of incurring extra costs associated with regular, scheduled replacements typical of preventive maintenance.
Given the retirement of skilled workers and the need for cost reduction, the manufacturing industry is increasingly adopting digital transformation (DX). Predictive maintenance, which identifies issues early, is being introduced alongside AI and machine learning systems, enhancing maintenance not just for individual parts but for entire facilities.
Predictive maintenance entails continuous monitoring and measurement of equipment conditions to anticipate and address deterioration before failures or abnormalities occur. In contrast, preventive maintenance involves predetermined replacement frequencies for parts, leading to periodic replacements regardless of actual wear and tear. Predictive maintenance, however, relies on condition monitoring to perform maintenance as needed when deterioration is detected.
Implementing predictive maintenance requires a system for continuous measurement and monitoring, which can be costly and time-consuming to establish. However, it can reduce the costs associated with regular part replacements. Preventive maintenance, while incurring costs for replacing parts that may still be functional, is simpler to implement due to its defined replacement schedule.
Predictive maintenance is defined by its continuous measurement and monitoring approach, with recent advancements in machine learning and AI being employed to determine what conditions signify deterioration. These technologies enable computers to learn from extensive historical data, distinguishing between 'normal' and 'deteriorated' conditions. With AI learning these patterns, future measurements can be accurately classified as normal or abnormal.
Amidst the retirement of experienced workers, increasing equipment complexity, and the need for cost-effective maintenance, the manufacturing industry is shifting from preventive to predictive maintenance through digital transformation (DX). Below, we introduce some specific examples of predictive maintenance.
One predictive maintenance method involves installing vibration sensors on factory equipment. By attaching sensors to bearings, motors, pumps, and other components, abnormal vibrations indicating deterioration can be detected. There are also explosion-proof vibration sensors for chemical plants and compatible sensors for food and beverage production lines.
Rather than focusing on individual equipment, entire production facilities are increasingly adopting predictive maintenance systems. These systems centralize and visualize measurement data from various equipment, making it easier to analyze. Some systems can learn from past data, failures, and anomalies, detecting issues previously only identifiable through skilled workers' intuition and experience.
*Including some distributors, etc.
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eWorkOrders provides a comprehensive Computerized Maintenance Management System (CMMS) software solution, which enables users, technicians, and managers to efficiently manage their maintenance operations. eWorkOrders CMMS platform encompasses a set of comprehensive features, including work order management, asset tracking, inventory management, preventive maintenance scheduling, mobile maintenance, reporting, and more within a single system. eWorkOrders offers hassle-free accessibility, as users can access the software from anywhere, without requiring software installation or hardware purchase. eWorkOrders has earned the distinction of being the highest-rated and most secure CMMS software on the market. Learn more at https://eworkorders.com/
FMX, established in 2012, and located in Columbus, Ohio, is a provider of facilities management software solutions. They offer a comprehensive platform that helps streamline work order management, preventive maintenance, asset tracking, and facility scheduling, catering to industries such as education, healthcare, property management, manufacturing, and hospitality. FMX's software enables efficient resource allocation, improves communication, and enhances productivity, which is beneficial for facilities management processes. FMX is recognized as one of the most-reviewed and highest-rated CMMS providers.
Crystal Instruments, founded in 1996 and headquartered in Santa Clara, California, is a provider of solutions for machine vibration monitoring, dynamic measurement, and environmental testing. Their product quality is underscored by ISO 9001:2015 certification. Since its inception, the company's timeline is marked by significant milestones; from the world's smallest dynamic signal analyzer to advanced vibration controllers and analyzers. The companys serves a wide array of industries, including automotive, aerospace, electronics, education, academia, military organizations, and testing labs. Their product range covers machine condition monitoring, dynamic measurement, vibration analysis, and environmental testing.
UpKeep, established in 2014, and headquartered in Los Angeles, California, is a provider of computerized maintenance management system (CMMS) software. Their platform offers features for work order management, asset tracking, inventory management, and preventive maintenance scheduling. Their products serve industries such as manufacturing, facilities management, healthcare, hospitality, and transportation. UpKeep's software enables organizations to streamline maintenance processes, improve asset performance, and reduce downtime. UpKeep was named a top-rated EAM by Gartner Peer Insights.
TIBCO, established in 1997, is headquartered in Palo Alto, California, USA, and is a provider of integration, analytics, and event-processing software solutions. Their product portfolio includes TIBCO Spotfire for data analytics, TIBCO BusinessWorks for integration, and TIBCO StreamBase for real-time event processing. These solutions cater to industries such as finance, healthcare, telecommunications, manufacturing, and retail. TIBCO's software helps organizations gain insights from data, automate business processes, and optimize operations while ensuring the security of their software solutions.
igus GmbH, established in 1964 and based in Cologne, Germany, is a manufacturer and distributor of technical products made using polymers for movement. Its products include injection molding frames, motor control systems, and plain bearings, and it has over 240,000 products in over 1,000,000 variations. It serves 188,000 companies from over 80 countries worldwide in 50 different industries, including packaging, automotive, and renewable energy. The company is ISO 9001, ISO 14001, and ISO 50001 certified, and in 2023, it recorded €1.115 billion in sales. Since 2021, the company has purchased 380 new injection-molding machines and has replaced 275 old ones.
GE Gas Power is an American manufacturer and supplier of alternative energy products and solutions established in 2015 as a business unit of the American multinational industrial company General Electric (GE). Headquartered in Schenectady, New York, the company produces steam and gas turbines, standard and heat recovery steam generators (HRSGs), heat exchangers, and power plants for various applications. They also offer after-sale installation, repair, maintenance, and upgrade services for their clients. GE Gas Power runs the world’s largest base of operating gas turbines, with over 7,000 units installed across more than 120 countries.
Semeq Systems Corporation, established in St Louis, Missouri, in 1994, is a manufacturer of wireless sensors, data collectors, artificial intelligence software, and applications dedicated to Predictive Maintenance. Their product range includes vibration analysis, Oil Analysis, Ultrasound analysis, Thermography, and circuit analysis of electric motors. Their products are used in industries such as Electronics and Telecommunications, Automotive, Transportation and aerospace and Defense. The company has 300 team members working in 40 countries.
McNika, founded in 1972 and headquartered in Shin-Yokohama, Kohoku-ku, Yokohama, is a manufacturer and supplier of electronic components, specializing in semiconductors and integrated circuits. The company offers a wide range of product portfolios including, integrated circuits such as PLDs, and ASICs, analog ICs, electronic devices, network-related software, and hardware. These cutting-edge components cater to diverse industries and applications including consumer electronics for memory and control functions, communication systems for optimizing performance and power efficiency, automotive for safety and navigation systems, and medical devices such as MRI, pacemakers, and glucose monitors.
RealParsB.V is a company founded in 2017, located in Rotterdam, Netherlands and it is a service provider in the educational field, assisting automation engineers in acquiring practical skills. The company offers a range of courses, including HMI design, industrial cybersecurity, industrial sensors, motion control, PLC programming and more. It has established partnerships with prominent organizations such as OMRON, the International Society of Automation, WAGO, TE Connectivity, SIEMENS, Emerson, and EDGE Impulse. Among the companies that have benefited from the company’s training programs are Ford, Tesla, Michigan Technological University, Pfizer, Halliburton and many others.
Augury Inc., founded in 2011, is a supplier of predictive maintenance solutions for industrial equipment, headquartered in New York City. Their flagship product, Augury Halo, combines AI and IoT to provide real-time insights into machinery health, helping industries prevent costly breakdowns and optimize maintenance schedules. Their solutions find applications across various industries, including manufacturing, oil and gas, pharmaceuticals, and utilities. Augury's products enable proactive maintenance, reduce downtime, increase equipment reliability, and ultimately improve overall operational efficiency.
SAP, founded in 1972 and headquartered in Newtown Square, Pennsylvania, is a software solutions supplier specializing in SAP, an enterprise resource planning (ERP) software. The company's product portfolio includes cloud ERPs, business technology platforms, artificial intelligence, supply chain management, and CRM and customer experience. These products are applicable in various industries, including automotive, banking, consumer products, retail, and the gas and energy industry. The company also provides customer services, including SAP Enterprise Support, Foundational Support, and customized solutions. The company has employees from over 157 countries, global partner companies, and development locations globally.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | UpKeep Technologies, Inc. |
28.0%
|
| 2 | Semeq Systems Corporation |
16.0%
|
| 3 | Augury Inc. |
12.0%
|
| 4 | Crystal instruments |
10.0%
|
| 5 | FMX |
8.0%
|
| 6 | eWorkOrders |
6.0%
|
| 7 | TIBCO |
4.0%
|
| 8 | McNika |
4.0%
|
| 9 | igus GmbH |
4.0%
|
| 10 | Arpedon |
2.0%
|
Derivation Method
The ranking is calculated based on the click share within the predictive maintenance page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
5 | 71.4% |
|
Netherlands
|
1 | 14.3% |
United Kingdom
|
1 | 14.3% |
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