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This section provides an overview for tip dressers as well as their applications and principles. Also, please take a look at the list of 7 tip dresser manufacturers and their company rankings. Here are the top-ranked tip dresser companies as of December, 2024: 1.AIRPRO, 2.INDIAN INSTRUMENTS, 3.TSM Welding Technologies Group.
Table of Contents
A tip dresser is a device used to reshape the electrodes of spot-welding machines to restore their weldability.
Previously, manual filing was commonly used for grinding electrodes, but this posed issues with worker safety, workload, and quality. Tip dressers address these concerns.
Tip dressers are particularly beneficial for achieving precise tip shapes, a task that is challenging with standard polishing machines.
Applied to spot welding equipment, tip dressers are used in various fields. They not only restore weldability but also remove burrs formed during welding.
Available in both handy and stationary types, the handy type is ideal for on-site maintenance, while the stationary type is preferred for precision grinding.
The circular component, which contains the polishing parts, rotates at a high speed to efficiently grind the tip. Additionally, a floating unit is employed for vertical and precise polishing, reducing stress on both the tips and the dresser.
Some models feature a tip discrimination sensor for quick verification of proper polishing.
Advanced models use an electro-pneumatic proportional valve and a multi-function controller to apply appropriate pressure to the dresser electrode. General tip dressers can handle simple chip shapes like A, F, and P types, whereas special models are required for complex shapes like E and R types.
*Including some distributors, etc.
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G.E. Schmidt, founded in 1960 and located in Cincinnati, Ohio, is a manufacturer and distributor of resistance welding products. The company specializes in fabricating resistance welder guarding systems, spot welding caps and electrodes, as well as robotic tip changers. These resistance welder guarding systems incorporate physical barriers to safeguard manual operators and prevent objects from entering the pinch point of a resistance welder during the welding cycle. Additionally, the company serves as a distributor for prominent industry leaders, including SEKI, Kyokutoh, and Serra Soldadura.
AIRPRO INDUSTRY CORP., established in 2001, is a manufacturer and supplier of pneumatic tools, headquartered in New Taipei City, Taiwan. Their wide range of pneumatic tools, branded as AIRPROWU, includes air tools, aircraft tools, oil pulse tools, air screwdrivers, and air compressors. Additionally, AIRPRO offers spray guns and accessories, pressure tanks and pumps, hand tools, auto body shop tools, and auto repair tools. Furthermore, the company provides a range of cordless tools and electric tools. AIRPRO caters to original equipment manufacturers (OEMs) and original design manufacturers (ODMs) in America, Europe, and Asia, providing customized products to meet their specific requirements.
Wadson Metals Pvt. Ltd., based in New Delhi, India, is a manufacturer of a diversified assortment of resistance welding electrodes. The company manufactures spot welding machines, flash butt welding holders and inserts, and copper aluminum flexible links. The variants of its spot welding machines, press-type spot welders, feature pneumatic cylinders with solenoid valves and filters, regulator assemblies with pressure gauges, and push-in type connectors. As an ISO 9001:2008 organization, it has an in-house testing and quality assurance facility.
Indian Instruments, founded in 1994 and headquartered in Faridabad, India, is a manufacturer of a large range of machinery products and spare parts. The company specializes in fabricating tube couplers for leak testing, ceramic guide pins and electrodes, and double-meter oxygen gas regulators. Its tube couplers for leak testing are used for testing the leakage of tubes, condensers, and compressors. It has passed the ISO 9001:2008 certification that pertains to quality management systems.
Exrod, established in 1993 and based in Haveluy, France, is a manufacturer of an array of tip-dressing and tip-changing products. The company’s range of products includes electrode tip dresser machines for fixed welding guns and automatic tip changers. The swing arm lengths of its electrode tip dresser machines are available from 600mm to 1200mm and the mechanical settings can be carried out in 15min with 1 person. Its automatic tip changers can be used horizontally or vertically and the tip cartridges are circular.
Kappen, established in 2003 and located in Guaramirim, Brazil, is a manufacturer of a large range of electrode tip dressers. The company specifically makes various types of tip dressers and cutter tools. Its tip dressers have three available pedestal options namely fixed pedestals, pedestals with height regulation and base angular variation, and pneumatic driven swing pedestals with 120o angle variation. It exports to diverse countries, including China, the United States, and Canada.
TSM Welding Technologies Group, founded in 2006 and based in Selangor, Malaysia, is a manufacturer of welding equipment. The company supplies copper alloy in South East Asia. It delivers Resistance Welding Facilities and Services to the automotive industries, mechanical and electrical industries, home appliance industries, motorcycle industries, aerospace and Aircraft industries and part components industries. TSM Welding equipment is used in the welding department of universities and laboratories. Its welding equipment facilitates heavy equipment manufacturing for Defense, Offshore, Shipbuilding, and Steel Industries.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | AIRPRO |
23.8%
|
| 2 | INDIAN INSTRUMENTS |
16.8%
|
| 3 | TSM Welding Technologies Group |
13.9%
|
| 4 | Wadson Metals Pvt. Ltd. |
12.9%
|
| 5 | G.E. Schmidt |
12.9%
|
| 6 | Kappen |
10.9%
|
| 7 | EXROD |
8.9%
|
Derivation Method
The ranking is calculated based on the click share within the tip dresser page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
India
|
2 | 33.3% |
|
United States of America
|
1 | 16.7% |
|
Taiwan
|
1 | 16.7% |
|
France
|
1 | 16.7% |
|
Brazil
|
1 | 16.7% |
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