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This section provides an overview for carbide end mills as well as their applications and principles. Also, please take a look at the list of 32 carbide end mill manufacturers and their company rankings. Here are the top-ranked carbide end mill companies as of December, 2024: 1.Cole Carbide Industries, Inc., 2.KYOCERA SGS Precision Tools, 3.Mastercut Tool Corp..
Table of Contents
Carbide end mills are mainly used on milling machines and drilling machines. They are primarily used to cut hard materials or materials that are difficult to machine. One of the characteristics of cemented carbide is its extreme hardness.
Tungsten carbide is an alloy made by sintering hard metal carbide powder with iron-based metal powder. Various shapes of cutting edges are available, but two-flute and four-flute spiral shapes are commonly used.
Carbide end mills have advantages and disadvantages that should be considered:
Carbide end mills are used to cut materials that are difficult to machine. The "cemented carbide" in carbide end mills is an alloy made by sintering very hard metallic carbide powder with iron-based metal powder. It exhibits extreme hardness, with a longitudinal modulus of elasticity three times that of iron and an indentation hardness of approximately 90.
Carbide end mills are harder than HSS, the base material, allowing for high-speed cutting, and their inflexible and rigid nature makes them suitable for precision cutting. To use them correctly, it is essential to determine the appropriate machining process based on factors like the diameter and type of the carbide end mill and the material to be cut and machined.
Re-coating and polishing can extend the life of carbide end mills, making them a cost-effective choice despite the higher initial cost compared to HSS. Each piece may be more expensive, but the extended tool life results in lower overall costs.
Carbide end mills are cutting tools requiring high hardness and durability. Therefore, the material of cemented carbide end mills is a cemented carbide alloy consisting of extremely hard tungsten carbide (WC) fine particles bonded with cobalt (Co), which is both flexible and hard.
In the manufacturing process, tungsten carbide and cobalt powders are uniformly mixed in a powder mixer, then pressed into the shape of an end mill using a molding die. After that, they are sintered at a high temperature of 1300℃ or higher and completed by hot hydrostatic pressing (HIP) to remove internal defects such as gaps between the powders.
To further enhance wear and heat resistance, hard film coatings like titanium nitride (TiN) and titanium carbide (TiCN) are applied, extending service life. After a certain period of use, the coating thickness decreases, affecting its performance.
The hardness of carbide end mills depends on the amount of tungsten carbide and the particle size. A larger amount of tungsten carbide and smaller particle size result in higher hardness but increased brittleness, increasing the risk of chipping and cracking.
Hardness ranges from 900 HV to 1850 HV on the Vickers hardness scale, significantly higher than the maximum value of hardened steel at approximately 860 HV. This wide range allows for hardness selection based on the workpiece properties. Additionally, coating affects not only surface hardness but also heat resistance and chip evacuation properties, necessitating comprehensive judgment based on the carbide end mill's inherent hardness.
*Including some distributors, etc.
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Lift Products, Inc., established in 1994, is an American manufacturer based in Waukesha, Wisconsin, specializing in ergonomic industrial equipment. The company presents a lineup of material handling solutions encompassing electric carts, lift tables, mobile lifts, and pallet trucks. Other product offerings include skid lifters, stackers, tilters, and tuggers. Hydraulic, rotating, and pneumatic work positioners are also available. It also provides custom industrial and material handling equipment, notably for electric carts, lift tables, and tilters. The company serves various industries, including oil and energy, food and pharmaceutical, as well as heavy equipment. Other industries served include logistics, manufacturing, metal working, retail, and woodworking.
KYOCERA SGS Precision Tools, established in 1961 with headquarters in Munroe Falls, Ohio, USA, is a manufacturer of carbide rotary tooling. The company's product line includes a range of end mills, drill bits, routers, micro end mills, and micro drill bits. Its latest high-tech products include internal coolant drills and tapered circle segment barrel end mills. These products are used in CNC machining and drilling machines, machining centers, and lathes. The company serves various markets, including general machining, construction, automotive, aerospace, and carpentry.
Melin Tool Company, a company founded in 1940, based in Cleveland, Ohio, is a manufacturer and supplier of quality end mills and cutting tools. The company offers a range of products such as carbide drills, thread mills, countersinks, and custom tools. These products are designed for high performance applications in aerospace, medical, and mold and die fields. It also provides after-sales service and warranty for its products and it is ISO 9001-2008 certified and has a strong status in the US market.
CGS Tool, founded in 1974 and located in Medina, Ohio, United States, is a manufacturer of carbide end mills and cylindrical carbide cutting tools. It offers a wide range of products, including end mills, general-purpose end mills, cylindrical carbide cutting tools, refurbished end mills, and custom-designed profile carbide end mills, for clients in industries such as aerospace, medical, automotive, and manufacturing. The company also provides services such as tool building, troubleshooting, and material data safety sheets.
Guhring, Inc. is an American manufacturer of round shank cutting tools established in 1978 as a subsidiary of German company Guhring KG, which was originally founded in 1898. Headquartered in Brookfield, Wisconsin, the company produces various taps, end mills, drills, and reamers, as well as tool holders and countersinks. These are utilized in the manufacturing and engineering processes of clients in the industrial sector, including tool and mold making, power generation, and construction. Guhring, Inc. owns over 1,000 patents, and produces more than 40,000 different cutting tools that it distributes via other subsidiaries in the Guhring KG network.
Mastercut Tool Corp. is a manufacturer of precision cutting tools that is based in Safety Harbor, Florida, USA and has been serving the sector since 1985. The company's main activities involve designing and producing a wide range of cutting tools. Its product offerings include performance end mills, CVD routing flyer, burs flyer, drills, and reamers, serving industries such as manufacturing, aerospace, and automotive. Mastercut Tool offers services like tool re-sharpening and customized tool solutions.
Grizzly Industrial Inc. was established in 1983 and has its headquarters in Bellingham, Washington, United States. The company is a major supplier of everything metal and woodworking machinery and accessories. Grizzly Industrial provides machinery and accessories direct to customers at great prices, and thus eliminate the system of middleman markups. The company has a vast distribution network across the United States and a 38,000 square feet showroom in Springfield Missouri.
Founded in 1985, with headquarter in Rowley, Massachusetts, United States, Harvey Tool Company is a manufacturer and supplier of carbide end mills and cutting tools for the metalworking industry. The company offers Miniature End Mills, Material Specific End Mills, Tool Holders, and, Thread Mills. Besides these products, they also provide hole-making services that have applications in various industries related to metalworking. The company provides metric tooling options for Miniature End Mills, and offers new diameters, reaches, angles, and coatings of tools that are needed by the metalworking industry.
Haimer USA, founded in Villa Park, IL, in 2002 is a manufacturer of Tool Holder, Shrink-Fit Machines, 3 Dimensional Edge Finders and Solid Carbide Endmills. The company's product portfolio includes 3D-Sensors and centering devices, Grinding Wheel Adapters, measuring equipment, face shields and Accessories for tool holders. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company has a 24,000 square foot facility containing a showroom, offices and a full stocking warehouse
Cole Carbide Induestries, Inc was founded in 1936 and has its headquarters in Michigan, United States. Cole Carbide is a manufacturer of close-tolerance carbide cutting tools, tool systems, and engineering services. The company is also the manufacturer of the Indexa-V custom self-locking/self-centering carbide drill systems designed with a patented "V" seat to assure axial thrust direction through the center of the tool holder and provide greater stability, size control, and precise cutting repeatability. The company has various Carbide Mold Tooling and Carbide Cutting Tools for profile and contour milling. Their customer base includes aluminum extrusion companies and medical component industries.
Suncoast Precision Tools, Inc. established in 1963 and based in Largo, Florida, USA, is a manufacturer and distributor of good-quality cutting tools. The company's product range includes cutting tools, end mills, and products from Guhring Tool Co, Harvey Tool, and Mitee-Bite. These tools are pivotal for applications in industries such as automotive, aerospace, electronics, and machinery manufacturing. It offers carbide end mills, tool holders, and abrasives. its services include a devoted customer support team, accessible via phone, ensuring clients get the assistance required promptly.
Shars Tool is an American wholesale distributor of industrial equipment and machinery that was established in 1978 in Saint Charles, Illinois. The company stocks various hand and power tools, abrasives, and cutting tools, as well as machinery like mills and lathes. They also offer material handling equipment like carts and bins, as well as safety accessories like goggles and gloves. Shars Tool chiefly serves client companies and businesses in the metalworking, DIY, home maintenance, and hobby markets, as well as select e-retailers such as LittleMachineShop.com.
Kennametal, Inc. is an American manufacturer and distributor of engineering tools and materials that was established in 1938 in Pittsburgh, Pennsylvania. The company primarily produces mining and metalworking tools such as solid carbide cutters and indexable inserts. They also offer components as well as materials, including metal powders, drill bits, tungsten-based alloys, and carbide rods and blanks. These are commonly used in construction, transportation, and energy production, as well as in surface and underground mining operations. Kennametal, Inc. operates internationally with several subsidiaries of its own, including Sintec Keramik GmbH, Stellite Holdings Ltd, and Conforma Clad Inc.
Western States Hardware was founded in La Puente, California in 1968. Western States Hardware serves customers across the United States, offering products in a number of categories including: nuts, screws, & bolts, metric nuts, screws, & bolts, drills & cutting tools, saw blades, electrical connectors, pipe nipples, & pipe fittings, industrial brushes, parker brass fittings & valves, anchors, abrasive pads, belts, & discs, chain & rigging accessories, various tools, valves, staple & nail guns, power & insert bits, and hoses, tubing, & clamps. Altogether, Western States Hardware offers over 750,000 products available.
Mitsubishi Materials U.S.A. Corporation, is subsidiary of Mitsubishi Material Corporation, founded in Japan, in 1868, and is a distributor of metal products used in various industries. The company's product portfolio includes Turning Tools, Rotating Tools, Gear Tools and Environmentally Friendly Products. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. They have global sales offices, distribution channels, R&D and a customer support center.
7-Leaders Corp., established in 1990 and headquartered in Taiwan, is a manufacturer of tungsten carbide cutting tools such as end mills, drills, and reamers. The company's products include thread mills, interchangeable end mills heads, and shanks, catering to machinery parts, sports equipment, and medical industries. Its end mills are used for machining complex surfaces in molds and dies, while its drills are suitable for precise hole-making in machinery parts. Its production process uses Swiss-coating technology for grinding, honing, and polishing. The company provides customized services and new developments in the solid carbide-cutting tools industry.
SDK Tool Co. Limited., based in Changzhou, China, is a manufacturer of solid carbide cutting tools such as end mills, reamers, and solid carbide drill bits. The company produces tools suitable for materials such as carbon steel, cast iron, and copper, serving industries like manufacturing, military, and mold development. SDK Tool Co. Limited can also customize cutting tools to meet clients' needs, offering free laser engraving and buyer labeling. The company produces its tools using CNC grinding machines and exports them to over 100 countries, including Germany, the USA, and Thailand.
Wey Juan Technology Co. Ltd, founded in 2000 in Taichung City, Taiwan is a manufacturer of carbide cutting tools, including square end mills, corner radius end mills, miniature end mills, roughing end mills, and related accessories for metalworking, aerospace, automotive, and industrial supply purposes. The company’s products are made from carbide ross sourced from Japan Sumi Tool and Germany KFC, and made through CNC machining. The company serves both local and international clients for high precision and machining processes.
Henan Heygo Tools Co., Ltd, established in 2007, is a manufacturer and supplier of quality diamond tools based in China. The company specializes in the production of diamond saw blades, grinding wheels, and core drill bits for various applications. With a emphasis on precision and durability, Henan Heygo Tools aims to provide tools that enhance cutting, grinding, and drilling processes in industries like construction, stone processing, and metalworking. Their solutions cater to professionals seeking efficient and effective tools for demanding tasks.
UNION Tool Co., established in 1955 is a manufacturer and retailer of cutting tools, linear motion products, sensor products, and measuring instruments based in Tokyo, Japan. The company offers tungsten carbide-made cutting tools such as MDP drill pointer, OPTECH-M non-contact drill diameter, and ring setting machines. The company also has a rolling dies/ forging tools/ coating rods product segment which includes various products including screw manufacturing dies, rack dies, rolled products, and roll dies & incremental dies. Their products are used in PCB drill development, and machine tools & semiconductor manufacturing applications.
NACHI-FUJIKOSHI CORP. is a Japanese manufacturer of industrial machinery and tools, such as bearings, hydraulic equipment, robots, and cutting tools. They also provide services such as machine maintenance and repair. The company's products are used in automotive, aerospace, construction, and electronics. One of NACHI-FUJIKOSHI's renowned products is their robotic arm, the "MZR series," which is designed for precision assembly and inspection tasks in industries. They received several awards for their technological advancements and contributions to the industry, including the 2021 Japan Society of Mechanical Engineers Medal for new hydraulic equipment technology and the 2020 Nikkan Kogyo Shimbun Grand Technology Award.
OSG Corporation., founded in 1938 and headquartered in Toyokawa, Japan, is a manufacturer of various cutting tools, including end mills, drills, taps, rolling dies, and gauges. The cutting tools are engineered for an array of industries, including energy, automotive, aerospace, die/mold, and heavy. The company also has an academy that it uses as an innovation hub for researching, designing, and developing new products. It established its first overseas subsidiary in the U.S. in 1968, and since then, it has continued to build a network of manufacturing, sales, and technical support locations spanning 33 countries.
Xiamen Betalent Carbide Co., Ltd., established in 2008 and based in Dongguan, Ganzhou with its head office and main plant in Xiamen, China, is a manufacturer and supplier of cemented carbide materials and carbide products. The company’s head office and main plant cover an area of 10000-meter square. Cemented carbide is used as cutting tool materials like turning tools, milling cutters, planers, drills, and boring cutters for cutting cast iron, non-ferrous metals, plastics, chemical fiber, and other difficult-to-cut materials. The company has achieved numerous accolades including SGS certification.
Fullerton Tool Company, Inc., founded in 1942 with headquarters in the USA, is a manufacturer of solid carbide and cutting tools and equipment. The company's product line includes end mills, drill mills, saws, boring tools, and keyseat cutters. Fullerton Tool Company's tools are utilized for cutting various metals on heavy-duty machines, CNC lathes, engine lathes, and chuckers. The company's equipment is used in numerous industries, including the automotive, construction, general machining, furniture, and oil and gas markets, for cutting, reaming, grooving, and grinding of hard metals. Fullerton Tool Company offers custom tool design and production, as well as refurbishing services.
Sandvik Coromant, founded in Sandviken, Sweden in 1942, is a manufacturer of tools for turning, milling, drilling and holding systems. The company's product portfolio includes, copy milling tools, groove milling tools, threading tools, solid milling tools and exchangeable tips. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company provides services such as Product Selection Guidance, Engineering Support, New Product Design and Development and Custom Manufacturing.
Proto-cutter Inc. was established in 1991 and is based in Freeport, Illinois, as a manufacturer and supplier of precision cutting tools. Their product portfolio includes reamers, end mills, indexable drills, floating holders, port contour cutters, and custom precision tools. The company also provides reconditioning services to restore original sharpened design features for long-lasting efficiency of the cutting tools. The company provides cutting tool devices manufactured with the latest advanced technology for solving industrial problems.
Muraki co.,ltd., founded in Osaka, Japan, in 1906 is a manufacturer and supplier of machinery parts and tools. The company's product portfolio includes Tool bits, Cutting tools, Industrial brushes, Measuring equipment and tools and diamond pastes. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. The company also provides services including national distribution, product selection, customized services, technical support and customer service.
Toolsavings, LLC is based in Chicago, Illinois and is a supplier and distributor of industrial supplies for both individual and corporate customers. Toolsavings offers an extensive catalog spanning over 10 categories such as Cutting Tools, Toolholding, Air and Power Tools, Fasteners, and Measuring Instruments from brands such as 3M and Destaco. Cutting tools include drills, reamers, and saws. Toolholding includes boring heads, retention knobs, and sawholders. Air and Power Tools includes blow guns, grinders, and tire gages. Fasteners includes screws and pins. Measuring instruments includes calipers, microscopes, and squares.
Accusize Industrial Tools was born in Toronto, Canada in 2008. Accusize is a distributor of measuring tools, cutting tools, and machine tools for metalworking companies. A portion of offerings that Accusize offers includes collet blocks, expanding arbors, air tools, power tools, die maker tools, annular cutters, bore gages, boring bars, boring heads, BT40 tooling, CAT40 tooling, calibration, layout, & machine setting tools, calipers & attachments, carbide inserts, end mills, force gauges, and metrology and material testing equipment.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Cole Carbide Industries, Inc. |
13.3%
|
| 2 | KYOCERA SGS Precision Tools |
6.5%
|
| 3 | Mastercut Tool Corp. |
5.6%
|
| 4 | CGS Tool |
4.4%
|
| 5 | Melin Tool |
4.3%
|
| 6 | Guhring, Inc. |
4.3%
|
| 7 | Grizzly Industrial(R), Inc. |
4.0%
|
| 8 | Harvey Tool Company |
3.7%
|
| 9 | Lift Products, Inc. |
3.7%
|
| 10 | Kennametal Inc. |
3.6%
|
Derivation Method
The ranking is calculated based on the click share within the carbide end mill page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
15 | 57.7% |
|
Japan
|
5 | 19.2% |
|
Taiwan
|
3 | 11.5% |
|
China
|
2 | 7.7% |
|
Canada
|
1 | 3.8% |
1,335 products found - Page 4
1,335 products - Page 4
Kyocera Corporation
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Last viewed: 9 hours ago
A ball end mill that achieves long-life and stable machining. Good sharpness due to special tip shape. Large chip pockets realize stable chip evacu...
9 models listed
Nakajima Koki Co., Ltd.
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Kyocera Corporation
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The 3-flute design supports punching, grooving, and finishing. Achieves high efficiency, long life and excellent surface finish. The gash's minor g...
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Nakajima Koki Co., Ltd.
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Since it has an SI type coating, it is ideal for difficult-to-cut materials such as SUS.
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Kyocera Corporation
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Compound R shape improves problems with conventional ball end mills. Achieves high efficiency machining of finishing and semi-finishing profiles ■...
Nakajima Koki Co., Ltd.
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Ideal for nonferrous metals, aluminum, and the like. Effective in processing CFRP, GFRP, and resin.
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Kyocera Corporation
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■Features ・Specialized in high-depth trochoidal machining and high-speed machining. A lineup of blade lengths suitable for various processing ・Sp...
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Nakajima Koki Co., Ltd.
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The unequal leads and the U-shaped lead bottom provide good machinability and can be used to cut a wide range of materials, from carbon steel to te...
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Kyocera Corporation
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■Features ・High chip removal rate ・Supports 1DC groove machining/ramping machining
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Kyocera Corporation
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■Features ・Excellent chatter resistance due to unequal splits, unequal leads, and unequal rake angles ・Ti-NAMITE-X coating
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*Other model numbers are available
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Kyocera Corporation
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■Features ・Specializing in processing heat-resistant alloys such as Inconel ・AlTiN coating
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Kyocera Corporation
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■Features ・Specialized in processing high hardness materials such as molds ・Ti-NAMITE-X coating
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Kyocera Corporation
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■Features ・Suppress chatter with unequal divisions and unequal leads ・Lineup of ball end mills
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■Rainbow processing Effective for cutting CFRP, aluminum alloy, and resin. It is a process that surpasses previous DLC without peeling. Cutting alu...
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Kyocera Corporation
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Multi-Carb is a multi-blade design that achieves stable machining at high feed rates in finishing machining where finished surfaces and precision a...
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■Rainbow processing Effective for cutting CFRP, aluminum alloy, and resin. It is a process that surpasses previous DLC without peeling. Cutting alu...
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Kyocera Corporation
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■Features ・Trochoid machining, high-speed finishing machining ・Suppress chatter with uneven division
NS TOOL Co., Ltd.
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・Achieves high efficiency machining of corner radius with the outstanding durability of CBN - Smooth continuous blade that spans the entire cuttin...
Asahi Tool Manufacturing Co., Ltd.
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■ Features ・ It is effective for high -speed and heavy shaving such as cast iron, aluminum alloy, copper alloy, etc. by using K type. ・ Drying ca...
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NBC Engineer Co., Ltd.
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■NBC end mill NBC2D3/NBC4D3 ・2-blade/4-blade equal division, unequal lead 25°/28° ・Reduced cutting resistance by sharpening the rake angle ・Uses...
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Asahi Tool Manufacturing Co., Ltd.
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■ Features ・ Ultra -fine particle carbide, which has excellent wear resistance, can be processed with wide widths, from cast iron to alloy steel. ...
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Asahi Tool Manufacturing Co., Ltd.
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■ Features ・ Adopt cast iron and AH10 (K type) chip suitable for non -ferrous metals ・ Seamless long blade specification ■ Selected table by coa...
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Daijet Industries Co., Ltd.
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4-flute solid ball end mill capable of processing hardness 70HRC With uneven division, new DH coating, and unique cutting edge shape, one tool can...
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NS TOOL Co., Ltd.
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・World's first R size achieved standardization from R0.005 ・The world's smallest ball end mill "Microball" expands the micromachining area ・Adop...
NS TOOL Co., Ltd.
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・Using Mugen coating, long life even for taper machining ・Super high accuracy of R accuracy of ±5μm ・Size ranges from tip diameter Φ0.2 to Φ10, ...
