This section provides an overview for cold forging presses as well as their applications and principles. Also, please take a look at the list of 14 cold forging press manufacturers and their company rankings. Here are the top-ranked cold forging press companies as of November, 2024: 1.Henan Taitian Heavy Industry Machinery Manufacture Co., Ltd., 2.STAMTEC, INC., 3.NICHIDAI CO., LTD.
Table of Contents
Cold forging press is one of the plastic working methods for metal materials.
There are three major types of metal processing:
Cold forging presses are a particular type of forging in which the material is not heated, but is instead tapped into the die and formed at room temperature.
Cold forging presses are used to manufacture parts that require particularly high mechanical properties. In automotive parts, it is useful for manufacturing shaft parts for power transmission and various other parts, including bolts that require high strength.
In addition to automotive parts, other applications include the manufacture of parts for electrical appliances and office automation equipment, as well as handle shafts for residential door parts.
Cold forging presses are broadly divided into vertical and horizontal presses. Vertical press machines are used in cold forging presses.
There are several types of presses: crank presses, knuckle joint presses, screw presses, and hydraulic presses. The most suitable press for cold forging is the knuckle joint press.
A crank press is a press machine that converts the rotational energy of a flywheel into the vertical reciprocating motion of a ram via a crank mechanism. It is suitable for sheet metal presses.
Due to its structure, the load capacity is low when the ram is near the upper dead point, and the load cannot be held. For use in cold forging, it should be able to maintain a constant load near the bottom dead center.
The knuckle-jointed press is a toggle mechanism in which the axis of rotation of the crank is shifted to the side instead of being placed vertically, in order to change the characteristics of the motion near the bottom dead center of the ram. As a result, the press descends near the bottom dead center and rises quickly.
Each manufacturer has developed its own crank-link mechanism, which is offered as a cold forging press. Horizontal presses are generally used for mass production.
An example is FORMA. The former is a highly productive multi-stage press using a piston-crank mechanism, with multiple punch and die pairs arranged side by side.
Most screws are formed in formers and then threaded using a process called thread rolling, followed by surface treatment such as heat treatment and plating.
Products made by cold forging presses have the following characteristics:
Cold forging press is a plastic forming process that applies pressure to deform metal to form a fibrous structure called a forged line or fiber flow line. The continuous fibers provide high strength and wear resistance.
In cutting, the material removed by machining is wasted if it remains intact. In forging, no material is wasted because there is no material to be removed.
Cold forging enables mass production in a short time by supplying materials one after another. 100 products can be produced in a minute.
Production costs can be lowered because materials can be used without waste and production efficiency is high. However, since molds are expensive, production costs can be reduced only in the case of mass production.
A term similar to forging is heading. Forging generally refers to the application of pressure in the vertical direction, while forging generally refers to the application of pressure in the horizontal direction.
In addition to cold forging, there is also warm and hot forging. The higher the temperature of the material, the lower the metal's resistance to elementary deformation and the more complex the shape can be made. Warm forging is performed by heating the material to between 600°C and 850°C, while hot forging is performed by heating the material to about 1,200°C.
*Including some distributors, etc.
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STAMTEC, INC. was founded in 1984 and is headquartered in Tennessee, United States, as an industrial machinery and equipment distributor. The organization offers expert consultancy services, including several disciplines such as planning, engineering, architecture, interior design, landscape architecture, surveying, environmental sciences, project management, and project economics. These services are primarily concentrated on infrastructure and facilities projects. The company can fully integrate press, quick die changing, coil feeding, transfer systems, and other peripheral equipment, providing a comprehensive turn-key solution. The company provides localized support via its extensive network of national dealers and carefully chosen service facilities.
Aichi Steel Corporation, established in Tokai, Aichi, in 1934, is a manufacturer engaged in special steels and materials for the Toyota Group. The company's product range includes Steel Bars and Rods, Structural Steel,Steel Pipes and Tubes. The company also manufactures materials other than steel, such as stainless steel, titanium and magnetic materials. In 2011 the company developed a magnet production technology using MAGFINE powder with 30% less alloy and established the Silicon Valley Office in the USA.
Henan Taitian Heavy Industry Machinery Manufacture Co., Ltd., founded in Taiwan in 1978, is a manufacturer of hydraulic presses. The company's product portfolio includes a diverse array of hydraulic presses, including C-frame, H-frame, and custom-designed presses, tailored to address the specific pressing requirements of various applications. Its products are used in precise metal forming, part assembly, and component production in the automotive industry and precise force application and heavy-duty pressing in the construction, mining, and heavy equipment sectors.
Macrodyne Hydraulic Presses and Automation is based in Ontario, Canada. The company is a manufacturer of hydraulic presses, press lines, and die-handling equipment. Macrodyne designs and manufactures hydraulic presses of up to 30,000 tons, fully automated hydraulic press lines, and die-handling equipment for dies and molds weighing in excess of 100 tons. Their products are used for general metal forming, forging, die spotting, and rubber transfer molding among others, and can be customized to specification.
Micro Hydro Technic Pvt. Ltd., established in 1999 and headquartered in New Delhi, India, is a manufacturer of customized hydraulic presses solutions and more. The company manufactures cold forging presses, straightening presses, compression molding presses, and scrap baling machines. It also fabricates deep-draw hydraulic presses, CNC press brakes, C-frame hydraulic presses, and bracket assembly machines. Cold forging process is defined as forming or forging of a bulk material at room temperature with no initial heating of the preform or intermediate stages.
AIDA-America Corporation, founded in the United States in 1966, is a manufacturer of metal stamping presses. The company's product portfolio includes high-precision, heavy-duty straight side mechanical stamping presses, C-frame mechanical stamping presses, robust and durable H-frame hydraulic stamping presses for heavy-duty tasks, press tooling and dies, and tailored hydraulic press solutions built to exact project requirements. The company serves industries such as metal fabrication, automotive, and industrial manufacturing and it has a 180,000 sq. ft. manufacturing facility.
NICHIDAI CO., LTD, established in Kyoto, Japan, in 1967 is a manufacturer engaged in filtering equipment and metal filtering materials. The company's product range includes precision forging dies, die sets, forging DX, precision forging and contracted development. In 2013 the company launched Thailand subsidiary NICHIDAI (THAILAND) LTD. for die-productio and turbo charger part assembly. The company has two factories in Japan and international distributors in Thailand, the USA, Korea, India and China.
FAGOR ARRASATE was established in 1957 and is headquartered in Gipuzkoa, Spain, and is a manufacturer and supplier of machine processing equipment and presses for various industries. The company provides hydraulic presses, stamping systems, sheet metal cutting equipment, and material processing lines, that are essential in automobile, aerospace, forging, and steel mills sectors. The company also designs and installs specialist machines for the manufacture of parts for refrigerators, washing machines, dishwashers, kitchens, and, small appliances as well as offers services such as spare parts delivery, assistance and maintenance, retrofit & equipment modernization, and advanced assistance.
YEOSHE Hydraulics Co., Ltd., a company established in 1989, based in Taichung, Taiwan, is a manufacturer and distributor of hydraulic pumps, valves, and systems. The company provides advanced product solutions for various industrial and mobile applications such as machine tools, plastic injection molding, construction machinery, agricultural machinery, and marine equipment. It has a range of products such as piston pumps, vane pumps, gear pumps, directional valves, pressure valves, flow valves, modular valves, and hydraulic power units. These products are designed to operate with high efficiency, quality, and durability.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Henan Taitian Heavy Industry Machinery Manufacture Co., Ltd. |
12.1%
|
2 | STAMTEC, INC. |
12.1%
|
3 | NICHIDAI CO., LTD |
11.0%
|
4 | PRESSTECH. |
9.9%
|
5 | FAGOR ARRASATE |
7.7%
|
6 | Micro Hydro Technic Pvt. Ltd. |
7.7%
|
7 | Aichi Steel Corporation |
7.7%
|
8 | YEOSHE Hydraulics Co., Ltd. |
6.6%
|
9 | JING DUANN Machinery Industrial Co., Ltd. |
5.5%
|
10 | Chengdu Zhengxi Hydraulic Equipment Manufacturing Co., Ltd. |
4.4%
|
Derivation Method
The ranking is calculated based on the click share within the cold forging press page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
China | 3 | 27.3% |
Japan | 2 | 18.2% |
India | 2 | 18.2% |
United States of America | 1 | 9.1% |
Canada | 1 | 9.1% |
Spain | 1 | 9.1% |
Taiwan | 1 | 9.1% |
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