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This section provides an overview for wire processing systems as well as their applications and principles. Also, please take a look at the list of 10 wire processing system manufacturers and their company rankings. Here are the top-ranked wire processing system companies as of February, 2025: 1.Schäfer Group, 2.General Manufacturing Corporation, 3.MJM Industries.
Table of Contents
A wire processing system is a specialized machine used in the manufacturing and electrical construction industries. Its primary functions include cutting wires, inserting marked tubes, stripping wire sheaths, and crimping terminals.
While these systems are generally categorized under a common name, various manufacturers have developed unique products to meet specific industry needs. Selection of the most appropriate system is crucial based on the specific requirements of a task.
The increasing demand for wire processing machines, particularly in the electrical construction industry, is driven by advancements in technologies like the Internet of Things (IoT).
These systems are extensively used for automating tasks in control panel manufacturing, including wire cutting, marking tube printing and insertion, wire sheath stripping, and terminal crimping. This automation, which replaces manual processes, leads to significant cost reductions and efficiency improvements.
Wire processing systems comprise four main components to automate control panel manufacturing:
These components are controlled by servo cylinders, servo motors, and hydraulic tools, all regulated by a Programmable Logic Controller (PLC). The PLC allows the system to handle various wire types and sizes, and to read data in formats like Excel and CSV for printing on marked tubes, thereby optimizing the processing operation.
Thanks to automation, these systems can reduce labor costs by more than 80% compared to traditional manual methods.
*Including some distributors, etc.
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General Manufacturing Corporation, established in 1998 in Billerica, MA, USA, is a contract manufacturer specializing in the production of electro-mechanical assemblies, wire harness assemblies, cable assemblies, and processed wire. The company offers a wide range of cable sssembly capabilities, including interconnect, coax, fiber Optics, and more. Additionally, it provides added service capabilities such as cut/strip, forming, packaging, and insulating. These offerings cater to various industries, including industrial, robotics, medical, military, and automotive sectors.
MJM Industries is a manufacturer of custom over-moulded cable and wire harness assemblies. It is headquartered in Fairport Harbor, Ohio, USA since 1985. The company designs, manufactures, and supplies custom over-moulded cable and wire harness assemblies, coaxial cable assemblies, flat flex cable assemblies, control panels, and electro-mechanical devices. Its products are used in many industries, including commercial off-road, automotive, heavy equipment, mass transit and water treatment. The company also offers wire and cable preparation and termination, connectorization, soldering, potting and over-moulding services.
Technical Cable is a manufacturer of custom contract cables and wiring harnesses that is headquartered in Auburn, Washington, USA since 2002. The company designs, manufactures, and supplies various wire and cable products. Its cable categories include Aerospace cables, Aerospace Wire, Battery Cable, Cable Molding, Coaxial and Construction Cables. Its products are used in various industries, including telecommunications, energy, military and aerospace, medical, automotive and industrial manufacturers. The company also offers certifications and standards, cable assembly, technical support, installation, and training services to ensure the efficient utilization of its products.
Z+F USA, Inc. is a manufacturer of coordinate measuring machines (CMMs). It is headquartered in Bridgeville, Pennsylvania, USA since 1975. The company designs, manufactures, and supplies many types of 3D Laser Scanners and 2D Profiling Systems. Its 3D Laser Scanners products include Z+F IMAGER 5016, Z+F IMAGER 5010, Z+F IMAGER 5010X and Z+F IMAGER 5010C. Its 2D Profiling Systems include PROFILER 9020, PROFILER 9012 and PROFILER 9012A. Its products serves the aerospace, automotive, industrial controls, marine and medical device manufacturing industries. The company also offers services including rentals, calibrations, technical support, installation, and training
ShinMaywa Industries, Ltd. was established in 1949 and headquartered in Hyogo, Japan is a manufacturer of aircraft, special purpose trucks, water treatment equipment, and wire processing systems among others. The company offers an extensive and diversified product portfolio including aircraft passenger boarding bridges, industrial machinery, thin films and surface modification, thin film coating systems, and built-in DD direct drive motors among others. These products and services are instrumental in enhancing and sustaining environmental amenities, delivering advanced processing and treatment capabilities, providing enhanced surface modifications, and contributing to the development of urban environments in our motorized society.
Suzhou Crown Electronic Technology Co., Ltd., established in 1998 and headquartered in Kunshan City, China, is a manufacturer of modern wire processing equipment. The company specializes in automatic equipment for wire processing and offers a range of products, including the Multi-core Wire Insulation Stripping Machine, One End Wire Terminal Crimping Machine, Pipe-shaped Pre-insulated Terminal Crimping Machine, and Servo Motor Driven Terminal Crimping Machine. These products find applications in automotive, home appliances, communications, rail transit, and more. The company is ISO9001 and ISO14001 certified, emphasizing quality and environmental standards while employing 6S modern enterprise management for efficient production and sales.
Sierra Harness Manufacturing, established in 2007 in Minneapolis, MN, USA, is a contract manufacturer of electrical wire harnesses. The company specializes in medium to large volume, simple to complex assemblies, and some of its services include wire cutting and terminating, wire twisting, harness assembly, braiding, and soldering. These processes are used to create electrical harnesses for various applications, serving the North-East non-automotive market. Its quality management system follows industry standards ISO 9001:2015 and IPC/WHMA-A-620 since 2018.
Schäfer Group, established in 1969 in Germany, is a manufacturer of tooling and machines for the wire processing industry. Its product portfolio includes the Crimping Machine EPS 2001, Crimping Machine EPS 2001 with Ferrite Assembly, Crimping Machine EPS 2001 for HCT4 Terminals, Seal-Crimp Machine SSC1, and Wire Processing Machine for Power Plugs (PCC-Pro). These machines are used in various applications, including the vehicle, aviation, and architecture industries. The company is ISO 9001:2015 certified for its quality management system and ISO 14001:2015 certified for its environmental management system.
Ranking as of February 2025
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Schäfer Group |
32.7%
|
| 2 | General Manufacturing Corporation |
10.9%
|
| 3 | MJM Industries |
10.9%
|
| 4 | Suzhou Crown Electronic Technology Co., Ltd |
9.1%
|
| 5 | Z+F USA, Inc |
9.1%
|
| 6 | ShinMaywa Industries, Ltd. |
7.3%
|
| 7 | International Marketing Corporation |
5.5%
|
| 8 | Technical Cable |
5.5%
|
| 9 | Ushiyama Denki Co., Ltd. |
5.5%
|
| 10 | Sierra Harness |
3.6%
|
Derivation Method
The ranking is calculated based on the click share within the wire processing system page as of February 2025. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
4 | 40.0% |
|
Japan
|
2 | 20.0% |
|
China
|
1 | 10.0% |
|
Mexico
|
1 | 10.0% |
|
Germany
|
1 | 10.0% |
India
|
1 | 10.0% |
91 products found - Page 3
91 products - Page 3
MK Electronics Co., Ltd.
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Enamel coating removal machine that is portable and convenient for on-site work. Even flat wires can be removed cleanly and quickly. ■Features ・M...
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