This section provides an overview for plasma welders as well as their applications and principles. Also, please take a look at the list of 28 plasma welder manufacturers and their company rankings. Here are the top-ranked plasma welder companies as of November, 2024: 1.SanRex Corp., 2.Miller Electric Mfg. LLC, 3.Fronius USA LLC - Perfect Welding Business Unit.
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Categories Related to Plasma Welders
Plasma welders are devices that use a plasma arc generated between the electrode and the base metal for welding.
Plasma welding is classified as a non-consumable electrode type of arc welding, similar to TIG welding, where welding is performed using the energy of the arc discharge.
Compared to other welding equipment, plasma welding can be used for finer welding applications due to the narrow width of the arc emitted from the torch. Although plasma welders offer many advantages, they are not widely used because few companies own them and their existence is not well-known.
Plasma welders are sometimes used for welding base materials that require a high level of precision or for other applications that demand characteristics not found in other arc welding methods.
For example, consumable electrode arc welding inevitably leads to distortion of the base metal due to its structure. Plasma welders can focus the arc's heat on a smaller area, reducing welding time and minimizing distortion.
They are also useful when a clean finish is desired because they do not leave behind spatter, which are small grains that can occur in other welding processes.
Plasma welders convert the gas inside the equipment into plasma to create an arc discharge. Plasma, also known as the fourth state of matter, is generated by continuously supplying energy to a gas. Gases in this state exhibit electrical properties due to the presence of charged particles. When this plasma gas is injected, it becomes a conductor, and an arc is generated.
Compared to TIG welding, which operates on a similar principle, the arc produced by plasma welding is narrower and more focused, allowing for welding in tighter spaces.
Furthermore, the non-consumable electrode, designed to prevent the electrode rod from melting, allows for continuous operation over extended periods of time.
On the other hand, it is more expensive than TIG welding, which is a drawback.
There are various welding methods available, and it is important to understand the characteristics of each.
*Including some distributors, etc.
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Bug-O Systems, founded in 1948 and headquartered in Canonsburg, Pennsylvania, United States, is a manufacturer of industrial cutting machines and welding systems. The company's products include trackless welding machines, tracked welding machines, and overhead tracked cutting machines. It also offers complete turnkey planned systems to suit plant size and operating requirements. Its products are used for cutting and welding steel, as well as for cutting wood and composite products. Its services include operator training and maintenance programs, and it serves sectors that include steel manufacturers and wood product manufacturers.
Miller Electric Mfg. LLC (MEM) is an American manufacturer of arc welding and cutting equipment originally founded in 1929 before its acquisition by Illinois Tool Works (ITW) in 1993. Headquartered in Appleton, Wisconsin, the company produces various welders such as tungsten inert gas (TIG) and engine-driven models, wire feeders, and plasma cutters. It also offers related consumables and accessories, such as connector kits, spot welding tongs, safety equipment, and flux-cored wires. MEM products are commonly used in metal fabrication, manufacturing, and construction, as well as in the aviation industry.
Fronius USA LLC is an electronic appliances manufacturer based in Portage, Indiana, since its establishment in 1945. The company belongs to the appliances, electrical, and electronic manufacturing industry. It offers a range of solutions, from manual gas-shielded arc welding to MIG/MAG, TIG, and MMA welding processes. The company provides photovoltaic solutions, energy consumption monitoring systems, and battery charging technology in the solar energy sector. The company began as a one-person operation and now supplies its products, including grid-connected inverters, laser and arc welding, automation, and residential and commercial solar worldwide.
Mitusa Company, established in 2006 and based in Gardena, CA, USA, is a manufacturer and supplier of custom machined parts. The company's product range includes CNC Precision Milling - 3 Axis, CNC Precision Lathe/Turning, CNC Bending, CAM/CAD System, and DFM Capabilities. These products are used for precision machining, part turning, material bending, design assistance, and manufacturability analysis. It serves industries such as Machinery Manufacturing, OEM Manufacturing, Metal Sheet Fabrication, and CAD Design. It also offers services like quick sample approvals, adherence to product specifications, timely delivery, and continuous customer support.
Forney Industries, founded in 1932 and headquartered in Fort Collins, Colorado, is a manufacturer and distributor of metalworking and welding supplies. The company offers a diverse range of metalworking products including welding, abrasives, personal protective equipment (PPE), and shop tools. These products find applications across industries such as automotive aftermarket, hardware, farm & ranch, do-it-yourself, and industrial sectors. With multiple locations across the U.S. and online shopping options through the website, the company serves customers nationwide.
Pearson Dental Supply, founded in the United States in 1945, is a supplier of dental products and equipment. The company's product portfolio includes Dental Chairs and Units, X-ray Machines and Imaging Equipment, Dental Handpieces, Autoclaves and Sterilizers, and Dental Compressors and Suction Units. It has more than 130,000 products in stock and the products are FDA-approved. It serves markets such as Dental Practices, Dental Clinics, Dental Laboratories, Educational Institutions, and Government Health Facilities.
Polysoude, including over fifty local partners and subsidiaries, headquartered in Nantes, France since 1961 is a manufacturer that specializes in orbital and mechanized welding equipment and automated solutions. One of the core products of the company is its TIG orbital welding machines which are designed to weld pipes and tubes that are used in critical applications. It also manufacturers the plasma welding machines which use plasma to heat the metal and create a molten pool, which is then used to join the parts together.
DAIHEN Corporation, established in 1919 and headquartered in Osaka, Japan, is a manufacturer of Power Products, Industrial Robots, and RF/MW Generators & Automatic Matching Units for plasma applications. The company provides an extensive array of products, including Oil-immersed Transformer, Cast Resin Transformer suitable for high buildings, public facilities, and hospitals, Power Distribution Equipment such as closed type power distribution boards and remote monitoring systems, as well as Sensors for Robot Welding and Positioners & Sliders. The company also offers various welding & cutting machines, including TIG Welding Machines, Plasma Cutting Machines, as well as Peripheral Devices for Welding.
D.H. Enterprises, a company founded in 2012, based in Delhi, India, is a manufacturer and trader of welding machines and equipment. The company offers various products such as TIG welding machines, MIG welding machines, ARC welding machines, and plasma cutting machines. It also offers customer services that include technical support, catalog request, and customized services. D.H. Enterprises has UL, ETL, FORCE, GHMT, RoHS, REACH certified products and serves many manufacturers global.
Ralli Wolf is an Indian manufacturer and supplier of power and pneumatic tools established in West Bengal in 1959 by British company Wolf UK in order to introduce power tools to India. The company produces various power tools including magnetic core drills, grinders, and demolition hammers, as well as pneumatic tools such as die grinders and impact wrenches. They also offer special-purpose motors, farm equipment, and welding machines for standard or heavy-duty use. Ralli Wolf manufactures and retails nationally, serving clients in India’s construction, manufacturing, and agricultural sectors.
Arcraft Plasma Equipments, established in 1992 and based in Mumbai, India, is a manufacturer of welding, cutting, and welding automation equipment. The company also produces other products such as metal cutting and welding machines, hard facing and cladding systems, and plasma cutting machines and supplies to different industries such as defense, mining and drilling, civil construction, and power generation. All the products are exported to different countries such as South America, England, Malaysia, Kenya, and Dubai.
Cruxweld Industrial Equipment Pvt. Ltd. is a manufacturer of welding and cutting machines, founded in 1977 and located in Haryana, India. The company's product line includes CNC plasma cutters, projection welders, spot welders, seam welders, and magnetic pipe cutters. It is an ISO 9001:2008 and CE certified company that specializes in manual welding and cutting machines, welding automation, and motorized cutting systems. It serves a wide range of Industries, including defense, aerospace, shipbuilding, and automotive Industries.
Ssimder Welding Equipment was established in 1998 and is a manufacturer of welding machines based in Ohio, USA. The company specializes in advanced welding technology, offering various products, including MIG welders, TIG welders, and plasma cutters. One sample product is its MIG welders, which feature precise voltage control and an easy-to-use interface, suitable for amateurs and professionals. The company's welding machines are regarded for its durability and safety features, ensuring a seamless welding experience. Additionally, the company invests in research, ensuring its product integrates the latest technological advancements in the welding industry.
Hebei Machinery Import & Export Co., Ltd was established in 2005 and distributes welding machinery and components in China. The company offers a wide range of products from manufacturers worldwide, including welding machines, cutting machines, and welding electrodes. Its welding products are used in various industries, including construction, manufacturing, and shipbuilding. The company employs a team of experienced staff who help customers choose the right products and provide technical support when needed. Value-addded services are also offered, such as on-site welding training and welding machine repair.
Oxyturbo S.p.A, established in 1982 and headquartered in Desenzano del Garda, Italy, is a manufacturer and supplier of pressure reducers and gas distribution control systems. The company's product portfolio includes food-grade cylinders, reducers for disposable cylinders, and decompression panels. These products are utilized in various sectors, including the welding industry, oil and gas, as well as the food and beverage industries. The company offers services that encompass technical support, access to product catalogs, and consultations on the utilization of its products.
Migatronic A/S is a Danish manufacturer of welding machines and equipment that is headquartered in Fjerritslev, Denmark, and was established in 1974. The company's core expertise lies in designing and producing a diverse range of welding machines and accessories, including MIG welders, TIG welders, plasma cutters, and robotic welding systems. Migatronic also offers other welding consumables, such as welding rods, wire, and gas. Migatronic offers services such as customization warranties, automation and machine refurbishment. The company's customers include various welding processes and industries, including manufacturers, distributors, automotive, industrial, and shipbuilding.
Quality Engineering (Baroda) Private Limited, established in 1978 and based in Vadodara, Gujarat, India, is a manufacturer and supplier of Welding and Cutting Machines. The company's product range includes full thyristor Welding and Cutting Machines, Tig Welding Torches, MIG Welding Torches, and Welding Fixtures. These products are designed for various welding and cutting processes. It serves industries such as Larsen and Turbo Limited Baroda, Indian Railways, and Bhabha Atomic Research Center. Additionally, the company provides services like repair and maintenance of equipment and ensures the safety and quality of its offerings.
Sai Arc India Private Limited, established in 1987, is a manufacturer and distributor of welding consumables based in India. The company specializes in electrodes, flux-cored wires, and welding equipment. Its electrodes cover a spectrum of applications, from mild steel to specialized alloys, ensuring weld quality and minimal spattering. Additionally, the company offers electrodes for various welding techniques, from shielded metal arc welding (SMAW) to gas metal arc welding (GMAW). The company ensures its products are engineered with durability and performance, enabling users to achieve consistent and accurate welding results.
VIGOR WELDING is a manufacturer and distributor of welding machines located in New Delhi, India, and was founded in 2014. The company specializes in inverter, diode, and transfer based welding machines, plasma cutting machines, and welding accessories. Its product range includes arc welding, mig welding, and CNC plasma cutting machines. It serves a wide range of industries, such as the automobile, shipbuilding, light and heavy fabrication industries. The ISO 9001:2008 certified company also offers testing equipment and energy meters as an addition to its product line.
Castolin Eutectic GmbH, founded in 1906 and headquartered in Kriftel, Germany, is a distributor of welding equipment and supplies. The company's products include welding consumables, coating equipment, and gas-shielded cored wire alloys. These products are used in various scenarios where welding is required. Primarily serving industrial plants, it offers services that include welding repairs of industrial pipes and processing equipment and the designing and construction of new static cyclones as a partner of OEMs. It serves global clients in heavy-duty and wear-intensive industries.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | SanRex Corp. |
12.3%
|
2 | Miller Electric Mfg. LLC |
7.2%
|
3 | Fronius USA LLC - Perfect Welding Business Unit |
6.0%
|
4 | Polysoude S.A.S. |
5.1%
|
5 | Hebei Machinery Import & Export Co., Ltd |
4.7%
|
6 | Migatronic A/S |
4.7%
|
7 | D.H. Enterprises |
4.7%
|
8 | Arcraft Plasma Equipments (I) Pvt Ltd., |
3.8%
|
9 | Mitusa Company |
3.8%
|
10 | Oxyturbo S.p.A |
3.4%
|
Derivation Method
The ranking is calculated based on the click share within the plasma welder page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 8 | 38.1% |
India | 5 | 23.8% |
France | 1 | 4.8% |
Japan | 1 | 4.8% |
Italy | 1 | 4.8% |
Denmark | 1 | 4.8% |
Taiwan | 1 | 4.8% |
China | 1 | 4.8% |
United Kingdom | 1 | 4.8% |
Germany | 1 | 4.8% |