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This section provides an overview for agitation blades as well as their applications and principles. Also, please take a look at the list of 34 agitation blade manufacturers and their company rankings. Here are the top-ranked agitation blade companies as of December, 2024: 1.Tolerance Masters, 2.Micromold Products, Inc., 3.Hy-Grade Metal Products Corp..
Table of Contents
Agitation blades are the most important component of an agitator because they are responsible for transmitting the rotational energy from the motor into the tank.
The rotational energy is mainly used for the discharge action, which creates a circulating flow throughout the tank, and the shearing action, which applies a local shearing force. The shape of the agitation blade can be optimized depending on whether the discharge or shearing action is desired first.
The agitation blade that best suits the purpose can be selected by determining the maximum capacity that can be achieved within the fixed power of the motor. Typical agitation blades include propeller blades, turbine blades, anchor blades, paddle blades, and ribbon blades.
Agitation blades are used to mix materials in an agitator. In relatively large factories, the capacity of the agitation tank is large, and the time required for agitation increases accordingly. On the other hand, small agitators can be easily used from the laboratory level to the factory floor and can agitate in a short time.
It is common to scale up the shape of agitation blades considered for small agitators so that they can be used with large agitators. However, in some cases, depending on the viscosity range of a substance, simply scaling up the agitation blades may not be sufficient to mix the substance. Scaling up agitation blades must be thoroughly verified.
Diffusion and convection are necessary for mixing in a tank. Diffusion describes the phenomenon of spontaneous, detailed, and uniform mixing by molecular motion. Convection, on the other hand, is a phenomenon in which different substances are stretched or divided within a tank and dispersed throughout a large space.
Assume that two kinds of liquids exist in two layers in a tank. When the agitation blades are turned by the power of the motor, they first forcefully disperse the liquids into smaller pieces. This is similar to shaking a dressing before using it.
Depending on the shape of the agitation blade, the liquid in contact with the agitation blade will flow up, down, left, and right, resulting in the unique behavior of the agitation blade. For example, paddle blades are sloped and shaped to form more flow in the vertical direction. Turbine blades, on the other hand, have blades mounted on disks that rotate at high speed in the tank, producing high shearing force.
As the motor rotates, the power is transmitted to the shaft. At that time, if a reduction gear is attached, deceleration and torque increase according to the reduction gear. In addition, a shaft sealing device can seal the inside of the tank without interfering with rotation. Generally, gland packings and mechanical seals are used as shaft sealing devices.
Agitation blades used for low viscosity materials are propeller blades, turbine blades, and paddle blades. The number of agitation blades and the angle at which they are attached can be used to change the mixing state of the substance.
On the other hand, anchor blades and ribbon blades are the agitation blades used in the high viscosity range. They are used for homogenization of high-viscosity liquids and heat exchange.
Propeller Blade
This is a common agitation blade, similar in shape to a helicopter propeller. They can form a liquid flow in the axial direction in a tank, enabling efficient agitation in terms of energy.
Turbine Blade
Turbine blades are disks with blades attached to them. They have high shear force and are suitable for droplet refinement and gas-liquid dispersion. The disadvantage is its high power consumption, but it can be used in a wide range of viscosities.
Paddle Blade
The shape is similar to a ship's oar. Because of its simple structure, it is used as a material for obtaining basic agitation data. It is often used in large agitators at low speeds, and can efficiently agitate liquids because it can generate strong turbulence by attaching baffles.
Anchor Blade
Shaped like a ship's anchor. It can mix substances that stay near the wall of the agitation tank, but its disadvantage is that it is difficult to generate flow in the axial direction.
Ribbon Blade
This is a typical agitation blade in the high-viscosity range. It has the same characteristics as the anchor blade, but has a more complex structure. The agitation blade is inclined, which allows the formation of a flow in the axial direction.
*Including some distributors, etc.
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American Roller Company, LLC, established in 1938, is an American manufacturer based in Union Grove, Wisconsin, specializing in industrial rollers and plasma coatings. The company's product offerings include heat transfer and chill rollers, idler rollers, roller coverings, as well as specialty rollers. The company also provides services including roller repair and testing, cladding and welding, design and core fabrication, as well as industrial coatings. The company serves various industries, including battery and power storage, food and beverages, packaging, and transport rolls. Other industries served include glass, medical products, plastic films and sheets, printing, pulp and paper, as well as steel and aluminum.
Micromold Products was established in 1954 and headquartered in Yonkers, New York. The company is a manufacturer of a broad line of corrosion-resistant plastic products, specifically Kynar, polypropylene, nylon, and Kel-F, for process industries. The company has developed proprietary manufacturing processes for PTFE and PFA machined parts and weldments. The company’s product line includes a complete line of dip pipes, sparges, valves, strainers, and piping systems. The company makes a full line of CNC machined parts for process industry OEMs including PTFE, PEEK, and UHMW polyethylene ball and butterfly valve seats, pump seals, and instrumentation components.
Tolerance Masters is an ISO-certified contract manufacturer of CNC precision machining parts and subassemblies. TM is based in Circle Pines, Minnesota, and boasts a rich catalog of CNC parts and subassemblies such as servo actuation components, pump cover assemblies, block valves, valve bodies, and Airfoil components. Tolerance Masters serves many markets, including medical devices and high-end commercial products, electro-mechanical applications, and OEM products of Power Generation. As a service provider, TM offers vertical milling, gear shaping, custom deburring, gun drilling, and engine clean room services.
PRISM Plastics, Inc. is a manufacturer of precision plastic components, utilizing advanced injection molding technology. The company operates in the United States and Mexico and was established in 1999. With an aim on industries like automotive, electronics, and medical devices, the company produces intricate assemblies, connectors, and precision components. Its expertise lies in comprehensive solutions, from design to assembly. Using cutting-edge techniques, the company produces essential components for various applications across industries such as Sensor Electronics, Safety. Steering and Powertrain and Airfluid.
Revcore Inc., founded in 1946 and headquartered in Carpentersville, Illinois, United States, is a manufacturer of steel airflow components and equipment. The company's main products include an extensive range of fan blades for various appliance applications, blower assembly components, and blower wheels. It also produces a series of crossflow blower wheels, crossflow fans, and crossflow blowers. These products use numerous consumer products and appliances, as well as shipping and transportation systems. Apart from the sale of its stock products, the company offers clients custom product development and manufacturing services.
Electric Indicator Company (ELINCO) is an ISO 9001:2015 certified company founded in 1926 in Stamford, Connecticut. Founded in 1969, Japanese Products Corporation (JPC) was acquired by ELINCO in 1991. The company focuses on the design and manufacturing technology of motors, air-moving devices, and drives. Products include brushless DC motors, stepper motors, PMDC motors, AC motors, planetary gearboxes, encoders, fans, and blowers. The main markets of the company are communication, industrial automation, medical technology, office automation, security, home automation, and automotive.
MetalTek International, established in 1945 with headquarters in the USA, is an ISO 9001:2015, ISO 17025, AS 9100, and NADCAP-certified custom manufacturer of metal castings and products. The company's metal casting products include bushings, bearings, seals, gear blanks, and brackets used in the petrochemicals, turbine engines, naval defense, power transfer, and mineral processing industries. MetalTek International also offers industrial and commercial clients custom casting (centrifugal, investment, and sand), machining, fabrication, and testing services.
Hy-Grade Metal Products Corp., founded in 1918 and is headquartered in Syracuse, New York, is a manufacturer and supplier of precision metal components. The company's custom products, includes metal spun parts, water jet cut parts, and ASME air flow nozzles, catering to industries such as HVAC, ecclesiastical, restaurant, and home decor. They make quality, and precision products, serving diverse industrial applications where these components are essential for efficient operations and performance.
Proquip, Inc., founded in 1969 and based in Macedonia, Ohio, USA, is a manufacturer of industrial tank agitators, mixers, and related equipment. Their product range includes industrial tank agitators used for fluid mixing, versatile mixers for blending ingredients, and essential accessories like bearings, seals, shafts, and couplings, catering to industries like chemical processing, food and beverage, and wastewater treatment. These agitation equipment ensure uniform distribution and thorough blending of the components for products like lotions, creams, drug formulations, and dairy products.
Zauderer Associates, Inc., established in 1954, is a US-based custom component parts and assemblies representative agency headquartered in Rockmart, Georgia. The company provides sales coverage, engineering assistance, and manufacturer sourcing for standard and custom-made products, such as air circulation equipment, metals, polyurethane films, springs, and riveting. The company serves various commercial markets and manufacturers, including the agriculture, construction, medical, energy, and transportation industries. Common applications for their sourced components are residential appliances, furniture, aircraft, and apparel.
Mallory Industries, founded in 1956 and based in Farmington, CT, U.S., is a manufacturer of precision components and assemblies for the aerospace, energy, and commercial markets. The company provides machining of aluminum, titanium, high-temperature alloys, and stainless steel with an emphasis on 2D & 3D cams for aerospace and commercial applications. They offer adapters, housings, sleeves, and rings along with valves, flanges, pistons, shafts, and actuators. They deliver services including multi-axis turning, CNC vertical milling, CNC turning, wire electrical discharge machining, and gearing that find uses in the military, automobile, aerospace, and oil & gas industries.
Humboldt Specialty Manufacturing Co., founded in 1993, is a contract manufacturer of products such as doors, automated stretching machines, felt bags with vinyl dust hoods, donation bins, and retractable outdoor rugs for the mechanical, industrial, manufacturing, and engineering sectors. The company in Omaha, NE, offers services such as metal fabrication, heat sealing, printing or media production, custom assembling, and die cutting. The company has two subsidiary companies that is Kool Shield and Grass Catchers USA.
Brawn Mixer is a Holland, Michigan-based manufacturer specializing in engineered mixing technologies since 1993. They produce industrial mixing equipment for use in various process operations, including in the food and beverage, chemical, and pharmaceutical industries. The company has an extensive line of products including high-shear, portable and tank-mounted mixers, as well as impellers and support structures. Brawn Mixer also designs and builds custom units for clients; from multi-unit mixers to large-scale integrated systems for mixing, dispersing, blending, and other common processing functions.
MixMor is an American designer and manufacturer of industrial mixers and agitators established in 1935 in Los Angeles, California. The company produces various heavy duty fixed mount top entering mixers, side entering mixers, and turbine mixers, as well as small-scale laboratory mixers and portable clamp-on models. They also offer components and accessories, such as mixer lift stands and impellers. MixMor products primarily supply the industrial production and formulation needs of clients in the construction, biofuels, chemical processing, and agricultural sectors.
Maine Conveyor Inc., established in 1981 and headquartered in Gorham, Maine, is a custom manufacturer, distributor, and service provider of conveyor systems. They specialize in designing, fabricating, and installing conveyors for diverse industries, including pulp and paper, biomass, power generation, and wastewater treatment. Their product range includes screw conveyors, belt conveyors, roller conveyors, vibratory conveyors, drag conveyors, and accumulators. These conveyors are utilized for transporting various materials like ash, air, fuel, biomass, and wastewater, serving applications such as ash handling, air pollution control, biomass handling, and wastewater treatment.
Gibson Abrasive Equipment, founded in 1998 and headquartered in Indianapolis, Indiana, USA, is a manufacturer, distributor, supplier of wheel blast and shot blasting equipment. Their product range includes wheel blast equipment, shot blasting equipment, replacement parts which caters to industries such as manufacturing, aerospace, automotive, and construction. Their equipments are used for surface preparation, cleaning, and finishing applications. Gibson's adherence to customer satisfaction has earned them a reputable position in the market for their efficient solutions.
Pelonis Technologies, Inc. was founded in the 1990s in Exton, Pennsylvania. Pelonis technologies is a manufacturer and distributor of air movement technologies and specialty heating products for commercial and industrial use. Pelonis Technologies is ISO 9000 and ISO 14000 certified. Pelonis Technologies has 3 main standard product segments in cooling, heating, and motors & motion control. Cooling products include fans, blowers, micro cooling, and automotive fans & blowers. Heating products include PTC heaters, temperature controllers, and immersion heaters. Motors & motion control include micro, planetary, AC, and medical micro motors. Custom solutions include AC and DC fans and blowers.
Tohkemy Corporation, established in 1963, and headquartered in Osaka, Japan, is a manufacturer that specializes in water processing machinery and equipment. The company's products include anthracite filter media, chemical pumps, and polymer dissolving units. It also provides water measuring equipment and Mixers. Its products are designed to purify all types of water, from drinking water to industrial-use applications. It serves the water treatment and environmental conservation industries and is classified under the industrial machinery manufacturing industry.
Sumitomo Heavy Industries, Ltd. (SHI) was established in 1888. SHI offers complete solutions for industrial machinery production and operations, heavy machinery for infrastructure, logistics, and construction, power generation systems as well as systems to reduce pollution, water purification, and ship construction. In addition, SHI also offers various software services including IT solutions.
RANOX Enterprise Inc., established in 1985 and based in Taipei City, Taiwan, is a manufacturer specializing in spray guns, pressure tanks and diaphragm pumps. The company started manufacturing spray guns in 1985 and expanded its range to pressure tanks in 1996. In 2004, it set up a trading office dealing in export trade. Both manual and automatic spray guns are available, ranging from conventional spray guns to HVLP and LVLP spray guns. Superb atomization, wide pattern, and high transfer efficiency feature its products, which are suitable for the paint and lacquer coating applications on furniture, automotive and industrial products.
Alfa Laval Corporate AB was founded in 1883 and headquartered in Lund, Sweden. Alfa Laval serves energy, utilities, home, personal care, food, dairy, beverage, marine, transportation, pharmaceutical, biotech, water, and wastewater industries. Alfa Laval provides heat transfer, separation, and fluid handling products and solutions worldwide. Alfa Laval operates in three divisions: Energy, Food & Water, and Marine. Alfa Laval offers oil & gas-fired steam and composite steam boilers, exhaust gas economizer, and ballast water treatment systems, and exhaust gas cleaning products. Alfa Laval also provides sensing and control, cleaning validation, condition monitoring, agitators, tank, powder mixers, fittings, and tubes, as well as wall mounted cleaning nozzles, rotary jet and heads; and tank accessories and covers.
AirPro Fan & Blower Company was founded in 2002 and is headquartered in Rhinelander, Wisconsin. The company is a manufacturer of industrial fans and blowers that are typically used in industrial manufacturing applications. The company’s fan offerings include high-temperature fans, high-pressure blowers, radial fans, backward fans, and exhaust fans. Custom fan designs are made possible using an online fan selection tool. The company can design, build, and ship custom fans in as little as six days. The company offers several services including maintenance-ready design, installation, operation support, and maintenance services.
Parfuse Corporation is an American manufacturer of industrial machinery, located in Westbury, Long Island, New York, that specializes in producing aluminum brazed assemblies which are used in various industries, including aerospace, medical, automotive, communication, and other related electronic fields. As a manufacturer specializing in the dip brazing of 6000-series aluminum assemblies, Parfuse Corporation has had the expertise since 1974 to produce complex heat exchangers, aircraft and aerospace components, and other critical assemblies. Additionally, the company offers consulting services to help identify methods of cost savings, resolve design problems, and meet the demanding requirements of fabricated assemblies.
Sibata Scientific Technology Ltd, founded in 1921 at Saitama, Japan is a manufacturer of environmental measurement and occupational health measurement equipment. The company with global clientele produces various scientific measurement and analysis equipment that can range from lab glassware to synthetic reactors. The products line comprise of general lab equipment, extractor, synthetic reactor, Rotary Evaporator and Glass tube oven. These products are used in applications such as occupational safety, food hygiene, water hygiene, hospital and chemical plants as well. The products are ideal for testing quality, measuring dust, precise heating & cooling, personal exposure measurements and many more with more reliability.
Scott Process Equipment Corp was founded in 1989 and operates out of Montrose, New York. Scott Process Equipment is a distributor that assists customers in the bio-pharmaceutical, chemical, brewing, personal care product, and other industries with solving design problems. Scott Process Equipment product lineup covers 13 categories including pumps, chillers & cooling systems, heat exchangers, valves, and liquid path solutions. Top manufacturers include Northern Pump, Watson-Marlow Fluid Technology Group, READCO Kurimoto, Mokon, and Silverson Machines.
Rapid Pump & Meter Service Co., Inc. (Rapid Service) began in 1960 and currently operates in Paterson, New Jersey. Rapid Pump & Meter Service Co. primarily serves commercial services, municipal services, the industrial sector, and transportation industry both as a distributor and with service and support. As a distributor, Rapid Service offers several types of industrial pumps and industrial grinders of various sizes. Additional offerings include meters, controls, and mixers. As a service provider, Rapid Service offers emergency service, installation, design, engineering, retrofitting, troubleshooting, maintenance, and repair.
AS ONE Corporation, established in 1962, is a Japanese supplier of laboratory instruments and consumables, headquartered in Nishi Ward, Osaka. Through their website, AXEL GLOBAL, the company offers a selection of 3 million products. These include physical and chemical science instruments such as universal and measuring instruments, as well as laboratory instruments for cultivation, separation, and analysis. They also provide research facility equipment such as storage equipment and laboratory chairs. AS ONE extends its offerings to include industrial instruments like dehumidifying storage and organization and conveyance equipment. Additionally, AS ONE serves the healthcare sector with products for hospitals and nursing homes.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Tolerance Masters |
9.5%
|
| 2 | Micromold Products, Inc. |
9.5%
|
| 3 | Hy-Grade Metal Products Corp. |
7.1%
|
| 4 | Revcor, Inc. |
7.1%
|
| 5 | Zauderer Associates, Inc. |
7.1%
|
| 6 | Auger Fabrication Inc. |
4.8%
|
| 7 | PRISM Plastics, Inc. |
4.8%
|
| 8 | MetalTek International |
4.8%
|
| 9 | American Roller Company |
4.8%
|
| 10 | Parfuse Corp. |
4.8%
|
Derivation Method
The ranking is calculated based on the click share within the agitation blade page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
18 | 64.3% |
|
Japan
|
7 | 25.0% |
Canada
|
2 | 7.1% |
|
Taiwan
|
1 | 3.6% |
Aquatex Co., Ltd.
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Nitto Metal Industry Co., Ltd.
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Yagyu Shokai Co., Ltd.
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It is made of metal and the wings open.
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Yagyu Shokai Co., Ltd.
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Beniya Shokai Co., Ltd.
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For stirring paint and putty. Since it is made of plastic, it may break if it hits the inside of the can hard while rotating. please note.
Ogawa Seiki Co., Ltd.
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Mysec Co., Ltd.
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The agitator has no blades and exhibits agitation performance that defies common sense. Cavitation does not occur. ■Applications Stirring of liqui...
Seiwa Industry Co., Ltd.
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Accessories of caulking stirrer KK-6N. Feather that puts it in a can and stirs.
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Accessories of caulking stirrer KK-6N. Feather that puts it in a can and stirs.
Ashizawa Fine Tech Co., Ltd.
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Hakaru Plus Co., Ltd.
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Kokugo Co., Ltd.
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TP Giken Co., Ltd.
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As a stirring blade that replaces the conventional 3-blade swept blade, it is a high-performance stirring blade that can meet the needs of both con...
