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This section provides an overview for rotary tools as well as their applications and principles. Also, please take a look at the list of 25 rotary tool manufacturers and their company rankings. Here are the top-ranked rotary tool companies as of December, 2024: 1.MICROTOOLS SRL, 2.Ruikun Technology Co.,Ltd, 3.WEN Products..
Table of Contents
A rotary tool is a tool attached to a machine tool for cutting metal.
By attaching a rotating mechanism to the cutting tool, this tool is capable of complex machining.
By using a rotary tool on a single machine tool, it is a tool that can contribute to capacity improvement by enabling machining such as flat surface machining, drilling, boring, and cylindrical grinding.
It is inefficient to use multiple machine tools for machining.
Using multiple machine tools, there are disadvantages such as inefficiency in setting up each machine, such as a machine tool for plane machining, a machine tool for drilling, and a machine tool for cylindrical grinding, as well as machining misalignment due to mounting.
This is a revolutionary machine tool that allows multiple machining operations with a single machine tool.
The rotary tool is an innovative machine tool that allows comprehensive machining by attaching a tool to a comprehensive rotary machining unit.
Rotary tools are revolutionary machine tools that enable comprehensive machining by attaching a tool to the unit of a general rotary cutter.
There are various types of rotary tools to suit different machine tools and machining conditions.
There are two main types
A rotary tool is attached to a machine tool to process metal.
There are various types of machine tools.
Machined parts require flat machining, drilling, boring, cylindrical machining, and other processes to complete a part.
General machine tools are used to transfer parts from one machine to another, changing tools as they are machined.
This results in lower work efficiency and lower machining accuracy due to mounting and dismounting.
By attaching the rotary tool to the rotary unit of a general rotary machine tool, it is possible to reduce the time required to remove and replace the tool due to workpiece transfer.
This is an epoch-making machine tool that frees the operator from the need to remove and replace tools due to workpiece transfer.
Even small, handheld rotary tools have high torque, so if used incorrectly, they can be dangerous, resulting in lacerations, burns, and in the worst case, serious accidents that can result in the loss of fingers or limbs. There are many types of rotary tools, such as drills and milling machines, but they are basically divided into two hazards: the rotary tool itself and the workpiece to be processed.
Danger of the rotary tool itself
The first and foremost hazard of the rotary tool itself is entrapment in the rotating parts. Finger entrapment comes to mind immediately, but care must also be taken to avoid the entrapment of gloves and clothing. The use of military gloves is basically prohibited when using rotary tools, and name straps and neckties are worn around the neck are also extremely dangerous. Sleeves and hems of clothing are also often overlooked, so be sure to check them before using the rotary tool.
Next are injuries such as cuts, lacerations, and burns caused by contact with the rotating parts. Rotary tools cut wood, metal, and other materials, so they are characterized by being extremely hard and sharp. Even if the contact is only momentary, there is a risk of cuts and lacerations. Also, the frictional heat from prolonged contact makes the tool and the workpiece hot, so care must be taken to avoid burns.
Finally, there is a risk of the above entrapment and injury due to tool breakage, machine malfunction, or operator mishandling. It is important to inspect rotary tools before use and to take measures such as 5S in the operating environment and alert people around you.
Danger of Workpiece
Danger also lurks in the workpiece. Because rotary tools rotate with high torque, if the workpiece is not properly secured, it may be blown away, resulting in injury to the operator or damage to equipment.
Cutting chips formed during machining are also sharp and can easily be touched with bare hands or scattered during operation, posing a risk of injury. When cleaning, it is important to always wear protective equipment and use special tools to collect, store, and dispose of these materials.
Some grinding operations using rotary tools require qualifications. In the case of grinding wheel replacement work for hand grinders that use a rotary wheel to finish the surface, only workers who have received special safety and health training can perform this work because it falls under the category of "replacement of grinding wheels or test operation when replacing grinding wheels. Violations may result in fines, so it is necessary to take a special training course and obtain certification before performing the work.
*Including some distributors, etc.
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Hart Consumer Products, Inc., established in 1973, is a company based in South Carolina, United States, and is a manufacturer of high-precision dies, jigs, fixtures, and gages. HART is a corporation that prioritizes the improvement of many tasks by using numerous instruments, hence enhancing the quality of life within and around residential environments. Utilizing the company's 20V tools enhances the feasibility of various tasks on one's agenda, such as vacuuming before the arrival of guests, demolishing a kitchen wall, or constructing a new bunk bed for children.
Mastercut Tool Corp. is a manufacturer of precision cutting tools that is based in Safety Harbor, Florida, USA and has been serving the sector since 1985. The company's main activities involve designing and producing a wide range of cutting tools. Its product offerings include performance end mills, CVD routing flyer, burs flyer, drills, and reamers, serving industries such as manufacturing, aerospace, and automotive. Mastercut Tool offers services like tool re-sharpening and customized tool solutions.
ATI Industrial Automation is a global engineering-based developer specialising in robotic accessories, robot arm tooling, torque sensing systems, robotic collision chargers, etc. that improve robotic productivity. It was founded in 1989. Many mechanical, electrical, and software engineers work at ATI. All of their products meet the requirement of ISO9001 certifications. Products manufactured at their company are subjected to strict quality assurance and inspection guidelines before they are sent to clients. Their products are widely employed in different markets, including electronics, nuclear, applied research, and aerospace.
Dewalt Inc. is a power tool manufacturing firm started in 1924 by Raymond DeWalt. It began as a small enterprise in Maryland but quickly expanded. They were reformed and reincorporated as DeWalt Inc. in 1947 and were purchased by American Machine & Foundry Co.Inc in 1949. Dewalt Inc. provides a diverse range of products such as power tools, hand tools, accessories, outdoor equipment, and workplace equipment. As of 2001, they produced and sold over 200 hand power equipment and 800 accessories. DeWalt is now a well-known tool brand among commercial contractors.
CRAIG TOOLS INC was established in 1958 and is a rotary cutting tool supplier in El Segundo, California. The company supplies a wide selection of rotary cutting tools, including high-speed steel, cobalt steel, solid carbide, carbide tipped, and polycrystalline diamond tools. It also offers hole preparation and fastener installation tools and equipment. The company’s main market is the airframe industry, but it also serves the automotive, machine tool, hydraulic valve, and machine shop sectors. It has achieved global quality standards with 9 ISO certifications.
UHT CORPORATION, established in 1967 and headquartered in AICHI, JAPAN, is a manufacturer of machine tools and related equipment for diverse industries. Its product range includes machinery and apparatus for semiconductor and electric parts production, and medical instruments, complemented by related services. The company's offerings have expanded to include air micro grinders, turbolap polishing tools driven by compressed air, microspindles, and abrasives. Its offered industrial processing equipments find application in grinding, polishing, drilling, and punching. The company adheres to ISO9001:2015 and ISO14001:2015 quality and environmental standards.
MICROTOOLS SRL was established in 1998 in Bologna, Italy, and is a designer, manufacturer, and supplier of bending and forming tools for tubes and piping applications. The company produces customized bend and pressure dies, clamps, mandrels, jaws, and tube-head forming tools to serve clients in the automotive, aerospace, and industrial sectors. It also installs and tests mechanical parts on-site, offering complete after-sales service using 3D design process equipment and facilities. The company is a member of the Italian Association of Machine Tools, Robots, and Automation Systems (UCIMU).
Madern International B.V., based in the Netherlands, is a manufacturer of high-end web-fed rotary die tooling for the paperboard converting industry established in 1954. The company specializes in custom rotary dies, machines, and high-precision engraving services for process analysis, tool design, and die optimization. These products are ideal for high-volume carton converting tasks, supporting web widths of up to 1720 mm and running speeds of up to 600 m/min. The company is ISO 9001:2015-certified, making custom-made rotary dies for general folding, liquid packaging, and tobacco packaging markets.
Hangzhou IECHO Science & Technology Co. Ltd., based in Zhejiang, is a Chinese developer, manufacturer, and supplier of digital cutting systems established in 1994. The company offers a wide range of digital cutting machines, including knife cutting machines, laser cutting machines, and die cutting machines for materials like fabrics, leather, carpets, and foam boards. It also provides software like CutterServer, IBrightCut, IPlyCut, and IMulCut for precise and optimized cutting control. Moreover, IECHO offers professional products and technical services to over ten industries, including composite materials, printing, packaging, textiles, automotive interiors, advertising, office automation, and luggage.
Milwaukee Tool, established in 1924 and headquartered in Brookfield, Wisconsin, USA, is a manufacturer of heavy-duty power tools, hand tools, and accessories The company offers a wide array of accessories, such as bits, blades, and sockets, to complement their cordless and corded power tools, including hammer drills, saws, and wrenches. Milwaukee Tool's products are utilized by construction workers, mechanics, electricians, and contractors for various tasks, including drilling, sawing, fastening, vehicle repairs, electrical installations, and construction projects.
Foredom Electric Company was launched in 1922 in Bethel, CT, and is a manufacturer of flexible shaft rotary power tools. The company's product catalog includes flex shafts kits and sets, bench lathes, motor hangers, micromotors, and handpieces. These products are mainly distributed by dealers in the USA, United Kingdom, Asia, Canada and Australia. The company is affiliated with several brands such as Blackstone Industries LLC, Zona, EFC, Olson, and Handler Manufacturing LLC.
The Company operates diverse businesses, ranging from nonferrous metals and other fundamental materials to cemented cardide tools/metalworking solutions, the manufacturing of semiconductor-related and electronic components/materials, resource recycling, and renewable energy power generation. In each business, the Company holds the No.1 position in production volume, sales volume, etc.
PROXXON, founded in Niersbach, Germany in 1977, is a manufacturer of high-quality power tools. The company has been producing tools for the MICROMOT system, and its product line includes handheld and table top tools, rotary tools, belt and angle sanders, circular or scroll saws to a complete lathe and milling system. It is a sought-after company worldwide for its precision power tools, serving customers in more than 80 countries from its sales headquarters in the “Industriepark Region Trier” in Föhren, Germany.
Dremel, founded in 1932, is known as the inventor of the high-speed rotary tool and manufacturer of power tools based in the United States. The company's products has been empowering creativity by building intuitive products and an ecosystem of multiple solutions, from home repairs and upgrades to design projects and arts and crafts. Driven by a love of DIY and the power of self-accomplishment, they are cultivating a movement of future hands-on generations by reimagining sustainable solutions for the passionate DIYers of today and tomorrow.
RYOBI was established in 1943 and is a manufacturer of builders' hardwares based in Fuchu, Hiroshima, Japan. The company sells various products such as air compressors, garden shredders, glue guns, pest control, and rotary hammers. The products are branded into different categories based on platforms such as 18V One+, 40V, 80V, USB Lithium, and Link Storage. The company is affiliated with The Home Depot as the exclusive seller and distributor of the products. The company also marketed the DIY product line under the brand of Ryobi Nation.
LEMIEUX is an industrial supply and equipment distributor founded in Quebec City in 1953. The company's product portfolio includes abrasives, adhesives, bolts and hardware, tools, chemicals and safety supplies, and dispensing machines and storage units. It also provides custom solutions and engineering services. The company has designed a management system called Avancia to optimize customer inventory management and purchasing. With two warehouses, the company partners with manufacturers, such as 3M, Iscar, Walter, and Dormer Pramet, to provide industrial and manufacturing supplies and tools in Canada, including large orders and complex deliveries.
Hardell, an American company founded in 2015 and headquartered in Hagerstown, Maryland, is a manufacturer and supplier of electric tools. The company's product portfolio includes cordless rotary tools, corded rotary tools, safety goggles, corded engravers, and LCD rotary tools. These products are used in various industries, including metalworking, electronics, carpentry, lapidary, and DIY and home improvement. The company provides services, including contact information, instructions or user manuals, payment methods, and shipping and delivery.
WEN Products, established in 1951 and based in Illinois, United States, is a manufacturer and distributor of power tools. The company produces tools such as chainsaws, electric soldering guns, engravers, jigsaw, and wet wheel sharpeners. The company supplies its products to woodworkers and artisans in different places worldwide. The company also has warehouses in different locations in the US. All the WEN products are designed to work on 120V 60Hz AC power.
Marbach Group was founded in 1923 and is a manufacturer and distributor of tools, machines, and equipment for the packing industry headquartered in Heilbronn, Baden-Wurttemberg, Germany. The company offers flat and rotary dies, thermoforming tools, machines and materials for die making and packaging production, as well as digitalization solutions such as CAD data creation. It also provides services such as tool design, maintenance, and technical support to help customers achieve optimal packaging solutions. The company is ISO-certified and has over 1,600 employees in over 20 locations operating worldwide.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | MICROTOOLS SRL |
10.7%
|
| 2 | Ruikun Technology Co.,Ltd |
6.4%
|
| 3 | WEN Products. |
6.4%
|
| 4 | Madern International B.V. |
5.7%
|
| 5 | Dremel |
5.7%
|
| 6 | ATI Industrial Automation |
5.7%
|
| 7 | Hardell |
5.0%
|
| 8 | Foredom Electric Company, |
5.0%
|
| 9 | Hart Consumer Products, Inc. |
4.3%
|
| 10 | Hangzhou IECHO Science & Technology Co., Ltd. |
4.3%
|
Derivation Method
The ranking is calculated based on the click share within the rotary tool page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
United States of America
|
6 | 37.5% |
|
Japan
|
4 | 25.0% |
|
China
|
2 | 12.5% |
|
Italy
|
1 | 6.3% |
|
Netherlands
|
1 | 6.3% |
|
Canada
|
1 | 6.3% |
Taiwan
|
1 | 6.3% |
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End mill for R chamfering.
