This section provides an overview for line heater as well as their applications and principles. Also, please take a look at the list of 22 line heater manufacturers and their company rankings. Here are the top-ranked line heater companies as of November, 2024: 1.Forum Oilfield Technologies Inc, 2.Kimray, 3.White Knight Fluid Handling, Inc..
Table of Contents
A line heater is a specialized heater that uses the light from a halogen lamp to heat objects in a linear fashion. Capable of heating objects to over 1,000 °C, these heaters are efficient, converting over 85% of input power into infrared radiation. Utilizing a low heat capacity filament, such as tungsten, they offer rapid temperature adjustment in a non-contact manner, ideal for clean environments and various heating atmospheres.
Line heaters are employed in various manufacturing processes due to their non-contact nature and precise temperature control. Key applications include semiconductor manufacturing, resin material processing, and heating specific areas of mechanical materials. In semiconductors, they are used for oxide film formation and activation post-ion implantation. Automotive manufacturing utilizes them for thermoforming steel sheets. Other uses include solar cell module processing, vacuum or high-purity gas atmosphere heating, soldering solar panels, and as heat sources in conveyor lines.
Halogen lamps in line heaters contain halogen gases like iodine or bromine, along with nitrogen or argon. A tungsten filament inside emits light upon electrical stimulation. The interaction between evaporated tungsten atoms and halogen gas forms tungsten halide, which dissociates near the filament, ensuring stable operation. Infrared light from the filament is focused onto the object using mirrors, allowing for high-intensity, non-contact infrared heating.
Line heaters are categorized by their heating mechanism:
These heaters focus halogen lamp light using mirrors or collimated light, suitable for factory line heating, semiconductor manufacturing, and fusing plastic rolls. Various mirror types provide different focal lengths and heating intensities. Cooling methods include natural, air, and water cooling.
These heaters heat air, gases, liquids, and steam in piping systems. Available in indoor, outdoor, and terminal cooling types, they integrate directly with compressors, fans, blowers, and boilers.
Heat exchange occurs as fluid flows through the heater, with options for temperature control and overheating prevention. Common uses include enhancing the heating capacity of water source heat pump systems and hot water boilers and raising hot water temperature for air conditioners.
*Including some distributors, etc.
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Mach III, founded in 1962 and headquartered in Elmira, USA, is a manufacturer of motion control solutions. The company designs and manufactures air and spring applied friction brakes, clutches, and mechanical torque limiters for power transmission applications up to 5,000 lb.ft. It offers more than 2,000 different models of these products, and specializes in rapid custom design solutions in required variations. These products are used in various industries and applications, such as material handling, food packaging and medical equipment.
Thermal Fluid Systems, inc. was founded in 1994 and is headquartered in Kennesaw, Georgia. The company is a designer, manufacturer, and complete system supplier of thermal fluid heaters and hot oil systems including heating, cooling, pumps, valves, and associated equipment. The company’s equipment is designed to run at very low pressure which increases reliability and operational efficiency, reducing the total cost of ownership. The company’s lineup includes thermal fluid heating systems, electric heating systems, fluid filtration systems, process skids, and waste heat recovery systems. These serve industries such as aerospace, textiles, automotive, and power generation.
Tempco is based in Wood Dale, Illinois and has been in business since 1972. Tempco is a manufacturer of many types of heating elements and thermocouples with design variations. Tempco is ISO 9001:2015 certified. Temco’s electric heaters and elements include band heaters, cartridge heaters, cast-in heaters, ceramic fiber heaters, coil and cable heaters, drum heaters, enclosure heaters, flexible heaters, heat trace cable, heated hose and tubing, infrared heaters, process heaters, shroud systems, strip heaters, tank heaters, and tubular heaters. Tempco also sells various application accessories and wiring accessories.
Associated Spring, Barnes Group, Inc., has been a global industrial and aerospace manufacturer that specializes in precision metal components since 1857, and a subsidiary of Barnes Group Inc. Its product range includes custom springs, precision stampings, spring components, washers, and flapper valves. These components find applications across various industries, including transportation, aerospace, construction, medical, energy, and telecommunications. Its plants are certified to AS9100, ISO9001 or TS16949, and ISO14001 depending on the markets serviced.
Planar Systems, established in 1983 and headquartered in Beaverton, Oregon, USA, is a manufacturer and supplier of display and digital signage solutions. Operating as a subsidiary of Leyard Optoelectronic Co., Ltd., their product lineup includes LCD video walls, LED video tiles, touch screens, interactive displays, projection systems, and desktop monitors. These various offerings find applications in enhancing visual communication, collaboration, and entertainment across sectors such as retail, hospitality, education, government, and media. The company upholds ISO 9001:2015 certification for its quality management systems.
Heat Exchange and Transfer, Inc. was founded in 1968 and is headquartered in Carnegie, Pennsylvania. The company is a designer and manufacturer of custom, made-to-order heat transfer systems, serving industries such as aerospace, automotive, textiles, pharmaceuticals, and packaging. The company’s two product divisions are Direct Heating and Indirect Heating of Process Equipment. Direct Heating includes open coil heaters, flanged immersion heaters, unitary storage tank heaters, and stand-alone circulation heaters. Indirect Heating of Process Equipment includes extruders, mixers, ovens, dryers, and other equipment and machinery.
Precision Pipeline Equipment, set up in 1990 in Maumee, Ohio, USA is the representative of manufacturer in the mid-Atlantic and mid-west areas of the US. The company has three member, who has been serving the oil and natural gas industry with professional services for 30 years. The company offers superior products like pipeline valves, regulators, natural gas analysers, and polyethene products. The company is known for providing field start-up and commission along with training and consultancy services. The company is a part of the American Gas Association, Kentucky Gas Association, Ohio Gas Association, and Pennsylvania Independent Oil and Gas Association.
White Knight is a manufacturer of high purity chemical, solvent, and slurry pumps that are entirely free of metal and O-rings established in USA and founded in 1995. The company supports such high-tech industries with superb bellows pumps, diaphragm pumps, metering pumps, dispense pumps, pressure vessels, pressure regulators, closed-loop control systems, and other fluid handling components. Their products are engineered and manufactured in-house for complete quality control. High-purity products are assembled, tested, and packaged in our Class 100 cleanroom.
Watlow Electric Manufacturing Co. was established in 1922 and is headquartered in St. Louis, Missouri as a manufacturer and designer of heating solutions. Their product portfolio includes electric resistive heaters, temperature sensors, temperature and power controllers, and supporting software. The industrial technology and thermal products offered by the company are crucial components in optimising thermal performance, decreasing design time, and improving the efficiency of products and applications. The company's sales offices span 16 countries, serving diverse industries like semiconductor processing, energy processes, environmental chambers, diesel emissions, and foodservice equipment, among others.
Kimray, Inc., headquartered in Oklahoma City, Oklahoma, has been a manufacturer and global supplier of control equipment for the oil and gas industry since 1948. Its product range includes control valves, regulators, thermostats, pumps, and liquid level controls. These products are used for various applications such as oil and gas production, gas processing, refining, and petrochemicals. The company holds several certifications, including the ISO 9001 FM505466 and the API Q1 certificate for its quality management system.
Applebee-Church, Inc., established in 1957, operates as a distributor and manufacturer's representative specializing in electrical heating systems. The company is headquarted in Peach Tree Corners, Georgia with branch offices in the states of Florida, Alabama, and South Carolina. The company offers products and services such as electric heater systems, industrial heating systems, electric comfort heat, and power temperature controls. These solutions cater to needs of both the industrial and commercial heating and control sectors.
Mor Electric Heating was founded in 1958 and is a distributor and supplier of electric heating products and controls based in Comstock Park, Michigan, United States. The company sells various electric heating products such as heating cable, comfort heaters, unit heaters, thermostats and controls, and fans and ventilation. Various manufacturers brands' products are distributed by the company including EasyHeat, Qmark, Raychem, Markel, Schaefer, and King Electric. The company listed all the clearance and discounted products on the website. Same day shipping for customers from United States and Canada are provided as service by the company.
Trebor provides high purity fluid transfer solutions for applications in the manufacture of semiconductors, LEDs, chemicals, solar panels, aerospace, and fuels. Trevor supplies high purity air-operated double-diaphragm (AODD) pumps, high purity heaters and associated accessories.
Pentair Aquatic Eco-Systems is a supplier of commercial Aquaculture systems and equipment in Florida. The company offers tanks and pumps and products for Aeration & Oxygenation such as air valves and compressors, Aquatic feed and feeders, Chillers and Heaters, Cleaning, Field and Hatchery supplies. The tanks are available in various materials and sizes like Fiberglass tanks, Polyethylene tanks, storage, and insulated and sealed tanks as well. They largely cater to the commercial Aquaculture industry providing all the necessary equipment.
Schneider Electric S.E. is headquartered in Rueil-Malmaison, France, and has been operating since 1836. Schneider Electric provides a number of products and services including electrical car charging, energy management software, surge protection devices, load banks, servers and HMIs, valve and valve actuators, feeder automation, grid automation, and SCADA software products, data center cooling and software, home automation and security, light switches, motion control and robotics, signaling units, solar and energy storage, RFID systems, as well as other hardware, services, and software.
Process Technology, established in 1978 and headquartered in Amery, Wisconsin, United States, is a manufacturer of industrial products and processing equipment. The company's products include inline immersion heaters, process controllers, and power supplies. These products have applications in acid and corrosive chemical heating, surface preparation, and wet deposition and are used by industries that include semiconductors, electroplating, and electronics. Apart from selling its products to wholesalers, it also provides original equipment manufacturer and private label manufacturing services.
Infinity Fluids is a manufacturer of steam and heat products for the industrial sector that was established in 1998 in Worcester, Massachusetts, USA. The company’s product lineup includes liquid and DI water heaters for heating liquids such as glycol or oil, air and nitrogen gas heaters for use in industrial drying or fuel cells, and clean steam generators for applications in pharmaceutical bioreactors or humidification processes. The company is ISO 9001:2015-certified, and chiefly serves clients in the energy, pharmaceutical, and bio-science sectors.
Wattco was founded in 1972 and is headquartered in Lachine, Quebec. Wattco is a manufacturer of electric heating products for use in many utilities including oil and gas, renewable energy, HVAC systems, as well as others. Wattco products include immersion, circulation, inline, flanged, screw plug, pipe, over the side, industrial bore, tubular, finned tubular, strip, finned strip, cartridge, band, silicone rubber, open coil element, duct, finned tubular duct heaters, infrared radiant heaters, as well as other combinations of heaters and control panels.
Forum Oilfield Technologies Inc., established in 2014 and headquartered in the United States, is a supplier of advanced technologies and equipment for the oil and gas industry. The company originated with the merger of Forum Oilfield Technologies, Triton Group, Global Flow Technologies, Allied Technologies and Subsea Services International, and it serves a global clientele in the oil and gas sector, offering a comprehensive range of products, including drilling equipment, well intervention tools, and pipeline solutions. Its technologies and equipment are used in enhancing drilling efficiency, well integrity, and pipeline performance.
CETAL S.A.S, headquartered in France, is a company that designs and manufactures custom-made heating elements and tubular heating elements for heating equipment and processes worldwide since 1967. The company offers standard products at competitive prices, as well as customized solutions with value-added design. They have been ISO 14001 certified since 1994 and are improving their customized heating element, the key component for making customer's process more efficient. Just like heat exchange, sharing and exchanging information between people has always been the main factor for understanding issues at an early stage to efficiently enhance performance.
Thermon Group Holdings Inc., started in 1954 and headquartered in Austin, Texas, is a manufacturer of industrial heating solutions such as heating systems, power, and heat tracing solutions. It has ten manufacturing facilities with over 10,000 customers and has been public since 2011. The company serves its customers through sales, service individuals, and distributors in over 30 countries and also provides recurring facility assessment, turnkey construction installation, and engineering services. All its manufacturing facilities are ISO 9001 certified, and all its products are tested and certified for global use by several approval agencies such as ETL, CSA, and UL.
Menards Inc, founded in the year 1958, based in Wisconsin, United States, is a supplier of high-quality, name-brand merchandise tools, materials, and home supplies. Their product portfolio includes home appliances, building materials, electrical, grocery, tools, and gift cards. The products are used in home applications. The company has over 300 stores listed under different categories for home improvements with top-quality, services, special offers, and great savings which are listed on the online portal.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Forum Oilfield Technologies Inc |
26.7%
|
2 | Kimray |
13.3%
|
3 | White Knight Fluid Handling, Inc. |
13.3%
|
4 | Thermon |
6.7%
|
5 | Mor Electric Heating |
6.7%
|
6 | Precision Pipeline Equipment |
6.7%
|
7 | Associated Spring, Barnes Group Inc |
6.7%
|
8 | Cetal - Electrothermie Industrielle |
6.7%
|
9 | Condex Wattco Inc |
6.7%
|
10 | Schneider Electric SE |
6.7%
|
Derivation Method
The ranking is calculated based on the click share within the line heater page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 14 | 87.5% |
France | 2 | 12.5% |