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This section provides an overview for bead mills as well as their applications and principles. Also, please take a look at the list of 51 bead mill manufacturers and their company rankings. Here are the top-ranked bead mill companies as of December, 2024: 1.VMA-GETZMANN GMBH, 2.NIPPON COKE & ENGINEERING Co.,LTD, 3.Union Process, Inc..
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Postdoctoral researcher, conducting research on the production of cathode composite particles for solid-state batteries in the Equipment Engineering Group of Osaka Prefecture University.
Belongs to the Resource and Energy Recycling Laboratory, Nagaoka University of Technology, and conducts research on the development of DDR-type zeolite membranes for CO2 separation and the capture of CO2 from digestion gas generated from sewage treatment plants.
https://researchmap.jp/eiji-hayakawa
Thesis
https://doi.org/10.3390/membranes11080623
http://www.ijcea.org/index.php?m=content&c=index&a=show&catid=109&id=1177
https://www.sciencedirect.com/science/article/abs/pii/S1387181119305529?via%3Dihub
https://www.sciencedirect.com/science/article/abs/pii/S138358661833154X?via%3Dihub
Bead Mills are machines for agitating and pulverizing wet powders and other media using particles called beads, which enable very fine grinding down to the nano-level. They are a technology generally manufactured within Japan.
The history of bead mills dates back to the postwar period in Japan, when Igarashi Machine Manufacturing (now AIMEX) completed Japan's first bead mill based on technology owned by DuPont de Nemours, Inc. and mixed with its own original technology. After that, it went through a period of expansion due to Japan's rapid economic growth, and a period of maturity after the Heisei era, leading up to the current state-of-the-art bead mill.
The main example of actual use of bead mills in the market is the grinding of various objects. The objects are food, metal oxides for glass layers on the surface of ceramics, iron oxide for magnetic tape, barium titanate for ceracon in laminates, and various other objects, which are used in many grinding applications.
Recently, nano-dispersion needs have been increasing. For example, the bead mill is being utilized to disperse particles of 100 mm or smaller in the dispersion of organic pigments used in LCD color filters, zirconia for hard coatings, and titanium dioxide for cosmetic applications.
In a wet bead mill, a vessel is filled with a slurry in which beads and particles are dispersed, and the slurry is agitated at high speed by a stirring rotor, causing the beads and particles in the slurry to collide with each other, resulting in particle size reduction.
Bead Mills make it possible to adjust the amount of energy imparted to the particles by changing the size of the beads used.
For example, grinding hard particles or reducing them to a smaller particle size requires strong energy, which requires relatively large beads to be brought into contact with each other at high speed.
On the other hand, with smaller beads, the collision energy is lower, but the processing speed can be increased because the number of collisions with particles is increased by increasing the bead volume.
Smaller beads are also more suitable for dispersion, since strong milling with larger beads results in excessive particle milling and re-agglomeration of particles. Thus, the energy of grinding and dispersing affects the size and hardness of particles that can be subdivided as well as the processing speed, and the frequency with which beads and particles collide with each other also affects the speed at which they are processed.
The size of the space in which the beads move is also an important factor that also has a significant impact.
In the principles, we mentioned the influence of bead size and speed on milling performance. On the other hand, it is necessary to separate the beads from the milled particles, and the performance of the bead mill is also important for this method. There are three main separation methods: slitting, screen, and centrifugal separation.
The slit method separates slurry by passing it through a narrow gap. Basically, beads of 0.3 mm or larger are used and can be used stably even with viscous slurries. The screen method is similar to the slit method in that it uses a gap to separate slurry, and beads of 0.1 mm or larger are used.
The centrifugal separation method uses centrifugal force to separate slurry and beads, and can be applied to beads smaller than 0.1 mm.
As explained above, the size of the beads greatly affects the grinding capacity. Slit and screen methods are often employed for submicron-level milling, while centrifugal separation methods are often employed for nano-sized milling and dispersion.
*Including some distributors, etc.
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Union Process, Inc. is a manufacturer of chemical processing equipment located in Akron, Ohio, USA and founded in 1946. The company’s key products are attrition mills, mixing tanks, and grinding media that have use in particle size reduction for materials in chemical, agricultural, food, energy, and other various industries. Additionally, the company also offers lab testing and particle characterization services so that customers can identify the correct equipment to purchase for their particular particle reduction needs.
Techno Designs, established in 1993 and located in Anand, Gujarat, India, is an ISO 9001-certified manufacturer of industrial processing equipment and components. The company’s products include air classifiers for separating particles or contaminants by utilizing air flow, rotary dryers for efficiently removing moisture from materials or goods, and diverter valves for redirecting the flow of process materials. It also offers ball mills for blending or grinding materials, and storage silos for bulk storage of materials or goods. The company’s products are used by clients in mining, energy production, and chemical processing operations.
Tuyan Industries, established in 1991 and headquartered in New Delhi, India, is a manufacturer of ribbon blender mixers and dispersers. The company's product portfolio includes grinding mills, high-speed dispersers, wall putty machines, dry powder mixers, adhesive mixers, and more. These products find applications across a range of industries, including food, pharmaceuticals, paints, agricultural chemicals, and polymers. It serves a broad client base that includes brands such as British Paints, Salimar Paints, Berger, Nippon Paint, Wembley Paints and Chemicals, and more.
Max Mixer Co., Limited, established in 1998 and headquartered in Qingdao City, China, is a manufacturer of industrial mixers, blenders, emulsifiers, and dispersers. The company's product portfolio includes an industrial stainless steel horizontal ribbon blender, an industrial vertical nauta mixer for dry powder, a horizontal double-shaft non-gravity paddle mixer, a horizontal bead mill for paint and ink, a vertical peanut butter colloid mill grinder machine, and more. Its products cater to various industries, including printing ink, daily cosmetics, food, pharmaceuticals, composites, and construction materials.
SF Engineering Works, established in 1972 and headquartered in Mumbai, India, is a manufacturer specializing in process plants and machinery such as mixers, grinders, and dispersers. The company's diverse product range includes crushing and pulverizing equipment, motorized lifting dispersers, double-cone vacuum dryers, high-speed emulsifiers, micropulverizers with screw feeders, and more. These products cater to various sectors, providing solutions for chemical processing plants, paint and coating, inks, pharmaceutical machinery, food, and others.
Wahal Engineers, established in the 1980s under Mr. Praveen Wahal's leadership, are manufacturers and developers of processing equipment, specifically for liquid and semi-solid materials. Renowned for pioneering wet processing equipment rooted in shear force principles, the company boasts efficient and durable solutions. Serving diverse industries like chemicals, cosmetics, and food, Wahal Engineers prioritizes in-house R&D, round-the-clock availability, and problem-solving. Rigorous testing under real conditions ensures product quality, backed by laboratory-scale trials and a fully equipped Test Center guided by expert technical staff.
Vollrath GmbH, founded in 1919 and located in Hürth, Germany, is a manufacturer of products used in the international mixing and wet grinding technology sector. Vollrath's product line includes dispersers (dissolvers), bead mills (agitator-ball mills) with power density and energy efficiency, and mixers/stirrers designed for specific applications, frequently used in the paint and lacquer industry. It is ISO 9001, ATEX, and EC certified and offers tank and container features such as bottom and wall scrapers.
Abigail Enterprises Private Limited (AEPL), established in 2016 and based in Thane, Maharashtra, India, is a manufacturer of process equipment and machines. The company's product line includes milling and grinding tools, milling machines, industrial mixers, homogenizers, and batch mixers used in paints, plastics, chemicals, pharmaceuticals, dyes, printing ink, and food processing. The company has expanded its reach beyond India and secured export orders to countries such as the US, Europe, the Middle East, Sri Lanka, and several African nations.
VMA-GETZMANN GmbH, based in Köln, Germany, was founded in 1980 and is a manufacturer of dispersion systems for laboratory, pilot plant, and production applications. The company manufactures various machinery, including homogenizers, bead mills, basket mills, vacuum dissolvers, and dissolvers for use in the food, battery, fuel cell, automotive, and cosmetics industries. The company also offers service appointments for the proprietary torus mill, a ground-breaking device that seamlessly combines dissolver and bead mill capabilities.
Bühler AG is a Swiss multinational food and beverage processing machinery and equipment manufacturer that was established in 1860 and is headquartered in Uzwil, Switzerland. The company produces a wide range of food and beverage processing machinery and equipment, including mills, dryers, and extruders. Its products, such as Winnower, Roller Mill, and Extrusion System, are used by a number of industries, as diverse as cereals, coffee, and chocolate industries. The company also provides a range of services, including process engineering, plant construction, and training.
Molteni Esercizi Industriali s.r.l., founded in 1918 and headquartered in Senago in Milan, Italy, is a manufacturer of mixing equipment and process plants. The company’s product line includes planetary mixers, multipurpose mixers, butterfly mixers, HMDV mixers, and complete plant products used in the chemical, food, cosmetics, and pharmaceutical sectors. Its mixers can handle products that cannot be processed using conventional dispersion and mixing systems due to viscosity, density, thixotropy, and temperature sensitivity.
Abster Equipment, established in 1991 and headquartered in Ahmedabad, India, is a manufacturer and supplier specializing in hydraulic high-speed dispersers, resin plants, and reaction vessels. The company's product line includes a range of equipment such as Double Arm Sigma Mixers, Sigma Mixer Kneaders, Chewing Gum Sigma Mixers, Pigment Paste Sigma Kneaders, Detergent Soap Sigma Mixers, and more. These products are known for their dimensional accuracy, leak-proof design, chemical and corrosion resistance, as well as heat resistance properties. It serves a diverse range of sectors, including pharmaceuticals & biotech, nutraceuticals, foods & dairy, cosmetics, confectionery, and more.
Anahit Engineering Corporation and Raymer Engineering Corporation is based in Mumbai, India and has been a manufacturer and distributor of engineering products since 1973. The company’s products portfolio include paint manufacturing machines, twin-shaft dispenser, ball mill, reactors and sand Mills. It serves the glass and ceramics, adhesives, plastics, and paints industries. The company also helps customers in installation, operation and maintenance of products. The company also markets its products directly to the customer using independent sales agents.
Sailing International Industry Group Limited, established in 2006 and headquartered in Nantong, China, is a manufacturer and supplier of coating machines. The company's product portfolio includes bead mills, basket mills, wet grinding equipment, mixing equipment, and powder mixers. These products are utilized across various industries, including the coating industry, ink manufacturing, pigment production, pesticide manufacturing, and electronic materials. The company offers services including technical support, warranty, purchase support, and repair and maintenance. The company sells its products to various countries, including the USA, Mexico, Russia, Kenya, and others.
Ajinkya Electronic Systems, founded in 1985 and based in Mumbai, is a manufacturer and supplier of microprocessor-based systems for industrial controls. The company provides temperature data loggers, process loggers, advanced loggers, and data loggers. It also offers accessories for data loggers and event loggers. The company creates complete systems with microprocessors and microcontrollers to meet OEM needs across many sectors. It has a large clientele in Saudi Arabia, Thailand, the Netherlands, the UK, and the USA. The ISO 9001-2008-certified products of the company include an electronic digital timer, process control and automation products, test and measurement products, and production monitoring products.
Shanghai ELE Mechanical and Electrical Equipment Co.,Ltd is a manufacturer and supplier of fluid mixing equipment and solutions was established in 1996 and is based in Shanghai, China. The company specializes in producing and providing a diverse range of mechanical and electrical equipment. Its product lineup encompasses machinery for industrial processes, including mixers, mills, and dispersers. These solutions cater to various industries, from chemicals and coatings to pharmaceuticals. With a pledge to modernization and quality, ELE Mechanical and Electrical Equipment Co., Ltd plays a vital role in powering industrial operations across China and beyond.
Nippon Coke & Engineering Co. Ltd, founded in 1889 and headquartered in Koto-ku, Tokyo, Japan, is a manufacturer and supplier of chemical machinery used in the powder processing industry. The company’s product portfolio is composed of mixers & granulators, cooling & solidification equipment, powder & granule machines, dryers, and grinding & dispersing mills. The company is also a manufacturer and supplier of coke including foundry, blast furnace, and general use coke which is used as a raw material for glass, carbides, zinc, and in the refinement of non-ferrous metals such as stainless steel.
Dongguan Longly Machinery Co. was established in 2002 and is based in Dongguan City, Guangdong Province, China, as a manufacturer specializing in providing a wide range of wet grinding and dispersing systems. The company provides products such as bead mills, dispersers, mixers, and complete plant equipment used in industries such as paints, cosmetics, food, battery materials, and nano applications. The company's products and services have acquired recognition through various awards, such as the Roche CustomBiotech Award for Best Distributor in 2019.
Willy A. Bachofen, founded in 1933 and headquartered in Muttenz, Switzerland, is a manufacturer and supplier of machinery specializing in grinding, dispersing, wet milling, mixing, and blending technologies. The company's product portfolio includes DYNO-MILL high-grade bead mills for fine wet grinding and 3D mixers like turbula and dyna-mix used in coatings, crop protection, pharmaceuticals, cosmetics, and food industries. The company operates in various regions, including the USA, China, Germany, France, and Israel, providing professional advice, prompt spare parts availability, and comprehensive training to ensure optimal machine performance and customer well-being.
Fisher Scientific UK Ltd is a supplier of laboratory chemicals, equipment, and services based in Loughborough, United Kingdom, operating as a subsidiary of Thermo Fisher Scientific, a merger of Fisher Scientific International, Inc. and Thermo Electron in 2006. With a portfolio of over 2 million products, Fisher Scientific offers chemicals, reagents, equipment and instruments, consumables, and safety products. These products cater to various sectors, including clinical diagnostic and research laboratories, pharmaceutical and biotech industries, healthcare, and government agencies. Fisher Scientific also provides business solutions like the New-Lab Start-Up program, as well as SureTRACE and SureTRACE+ for product knowledge and supply chain management.
I&L Biosystems, established in 1991 and based in Konigswinter, Germany, is a distributor of laboratory equipment. The company’s product line has equipment for the automation of assays, osmolality measurement, upstream bioprocess control, viscoelasticity measurement, and manufacturing analytics in the microbiology, cell biology, and biotechnology sectors. The company supplies products to public institutions, laboratories, universities, and pharmaceutical companies in Germany, Austria, Switzerland, and the Benelux countries through the Netherlands branch, LA-Biosystems.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | VMA-GETZMANN GMBH |
8.8%
|
| 2 | NIPPON COKE & ENGINEERING Co.,LTD |
6.4%
|
| 3 | Union Process, Inc. |
6.4%
|
| 4 | Willy A. Bachofen AG |
6.1%
|
| 5 | I&L Biosystems |
5.8%
|
| 6 | Molteni Esercizi Industriali s.r.l. |
5.3%
|
| 7 | Abigail Enterprises Private Limited. |
4.7%
|
| 8 | Bühler AG |
4.7%
|
| 9 | Dongguan Longly Machinery Co., Ltd |
4.1%
|
| 10 | VOLLRATH GMBH |
3.5%
|
Derivation Method
The ranking is calculated based on the click share within the bead mill page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
India
|
16 | 38.1% |
|
China
|
16 | 38.1% |
|
Germany
|
3 | 7.1% |
|
United States of America
|
2 | 4.8% |
|
Switzerland
|
1 | 2.4% |
|
Italy
|
1 | 2.4% |
|
Japan
|
1 | 2.4% |
Taiwan
|
1 | 2.4% |
|
United Kingdom
|
1 | 2.4% |
51 products found
51 products
Ashizawa Fine Tech Co., Ltd.
330+ people viewing
Last viewed: 3 hours ago
Standard Response
Experimental machine with the smallest desktop sized bead mill for research and development ■ Overview ・ By replacing the crushing room (Vessel a...
3 models listed
Ashizawa Fine Tech Co., Ltd.
410+ people viewing
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Experimental machine with a tabletop with a larger batch than Labster® mini ■ Overview ・ It is a tabletop sized experimental machine that continu...
3 models listed
Ashizawa Fine Tech Co., Ltd.
330+ people viewing
Last viewed: 1 hour ago
Standard Response
If there is a 100V power supply and cooling water, it can be operated anywhere, and there is no mechanical seal, so management such as pressure and...
Ashizawa Fine Tech Co., Ltd.
180+ people viewing
Last viewed: 5 hours ago
Standard Response
The industry's only desktop type continuous dry bead mill ■ Overview ・ Pulverize high -rigid substances into single microns ・ Energy efficiency,...
Ishikawa Factory
480+ people viewing
Last viewed: 9 hours ago
Very Fast Response
11 models listed
Ashizawa Fine Tech Co., Ltd.
390+ people viewing
Standard Response
High -quality fine grilled and distributed with a higher -grade microscopic technology Mugen Flow® MGF is a high -performance model bead mill that...
3 models listed
Ashizawa Fine Tech Co., Ltd.
740+ people viewing
Last viewed: 4 hours ago
Standard Response
Fine crushing and dispersion for all purposes A bead mill dedicated to circulating driving solves various problems caused by the beads on the scre...
6 models listed
Ashizawa Fine Tech Co., Ltd.
750+ people viewing
Last viewed: 5 hours ago
Standard Response
Eliminates the bias of beads and can operate large flow. The centrifugal centrifugal screen solves various problems caused by beads on the screen. ...
9 models listed
Yagyu Shokai Co., Ltd.
50+ people viewing
Last viewed: 15 hours ago
Very Fast Response
■Uniformly crush and disperse micron-sized particles into nano-sized particles First Mill® is an ultra-small circulating bead mill for nano-dispers...
Nippon Ceramics Co., Ltd.
310+ people viewing
Standard Response
The bottle and pignies rotate on each of the pign bottles, so you can make a fine powder in a short time. ■ Characteristics ・ The rotation speed ...
Ashizawa Fine Tech Co., Ltd.
710+ people viewing
Last viewed: 3 hours ago
Standard Response
Continuous dry bead mill crushed a single micron. Continuous dry bead mill that crushes a raw material of about 100 to 150 μm to a single Micron w...
7 models listed
Ashizawa Fine Tech Co., Ltd.
390+ people viewing
Last viewed: 21 hours ago
Standard Response
Achieves advanced particle diameter control. Combination of crushing, dispersion, and division is possible The built -in dry bead mill "Sigma Dry®...
4 models listed
Oki Riko Jizai Co., Ltd.
80+ people viewing
Last viewed: 17 hours ago
Standard Response
■Summary A total solution for crushing, crushing, stirring, and mixing.The three-dimensional figure-of-eight movement principle, various crushing t...
