This section provides an overview for spray dryers as well as their applications and principles. Also, please take a look at the list of 78 spray dryer manufacturers and their company rankings. Here are the top-ranked spray dryer companies as of October, 2024: 1.R & I Manufacturing Co., 2.Freund-Vector Corporation, 3.JM Canty, Inc..
Table of Contents
A spray dryer is a device that enables drying by spraying a solution. The solution is atomized by spraying. The atomization of the solution into particles increases the surface area exposed to hot air compared to the solution as it is, leading to shorter drying times.
The short drying time reduces the effects of heat-induced denaturation. Another advantage of this process is that it requires fewer steps than conventional drying.
The particles produced are used in a wide range of fields, including foods, medical products, alloys, and fine ceramics.
Spray driers are used for a wide range of applications, but some of the most common are listed below.
Instant coffee is one of the most common uses. Instant coffee is dried so that it can be stored for a long time. Powdered coffee is produced by spraying coffee liquid in a spray dryer. It is characterized by its ability to dissolve quickly in cold water.
In some cases, compounds that are candidates for new drugs are not developed because they do not dissolve well in water. Although they are soluble in organic solvents, most organic solvents are flammable, limiting their ability to be dried by heat. By using a spray dryer, even compounds that are insoluble in water can be made into drugs.
A spray dryer is roughly composed of a material tank, a blower, a drying chamber, and a filter.
The solution flows from the material tank and is supplied to the drying chamber. The solution in the drying chamber is turned into particles by hot air from the blower and spraying in the drying chamber. The particles produced are captured by the filter.
There are two methods of spraying in the drying chamber:
Disks with holes are rotated, and the solution is scattered by centrifugal force to dry. Particle size can be adjusted by the shape of the disk and the number of revolutions.
The solution is sprayed through a nozzle under pressure and dried by hot air. There are two types of nozzles: one fluid nozzles and two-fluid nozzles. One-fluid nozzles are used when the installation area of the equipment is not large enough to produce relatively large particles of 150 microns or more. The two-fluid nozzle can produce smaller particles than the rotary atomizer method. It can produce particles at lower pressures than one-fluid nozzles.
*Including some distributors, etc.
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Hywell Machinery is a market leader in one stop smart pharmaceutical production solution experts and your premier one stop solution pharmaceutical equipment manufacturer. Hywell Machinery main products include High Shear Granulator, Fluid Bed Dryer, Fluid Bed Granulator, Bin Blender, 3D Mixer, Vacuum Dryer and so on. Hywell Machinery also has special kinds of dust-free solid dosage forms granulation lines and Powder mixing lines. Hywell Machinery custom design your project according to your process and layout requirements. As process equipment, we resolved a lot of process problems for clients during 20 years.
R&I Manufacturing Co., founded in 1968 and based in Terryville, Connecticut, is a manufacturer of precision part placement devices for automatic assembly. It stocks automation components such as angular grippers, linear slides, and escapement devices and owns the DURA line of products, including Dura-Grip, Dura-Scape, and Dura-Trans. To support its customer’s application needs, the company provides all its 2D and 3D CAD files and lists all the product specs on its website. It also allows custom designs and makes a majority of its products with fewer moving parts and in one-piece bodies.
Yamato Scientific America Inc. is an American-based manufacturer of scientific lab equipment established in 1889 and headquartered in Santa Clara, California. The company's product portfolio comprises of standard and customized glassware washers, incubators, rotary evaporators, plasma cleaners, and reactors, and water purification systems used for analytical, processing, and testing applications. The company's factories are ISO 9001, ISO 14001, and ISO 13485 certified and provide sales, marketing, and technical support to a diverse pool of industries including life science, automotive, energy, pharmaceutical, and academic institutions.
Freund-Vector Corporation, founded in 1972 and located in Marion, Iowa, is a manufacturer specializing in processing equipment. Its product line encompass coating pan systems designed for applying aqueous or sugar film coatings, fluid bed systems utilized for granulating, coating, and drying, high shear granulator mixers tailored for wet granulation, roll compactors for material densification and granulation, as well as spray dryers, and automated process control systems for all equipment and systems. The company has been assessed and is a registered International ISO 9001:2015 Quality Manufacturing Company.
DION Ltd., established in 1997 and headquartered in Rousse, Bulgaria, is a manufacturer of pasteurization systems for the dairy, juice, and egg industries. The company annually produces 1500 tons of pasteurized liquid mélange and 1000 tons of whole egg powder. Its subsidiary, DION ENGINEERING Ltd., offers the design, installation, and operational launch of pasteurization and drying equipment. These systems can handle temperatures from 50 to 120 degrees Celsius and are known for compact design, affordability, and reduced operating costs.
Unopex, established in 2005 and headquartered in İzmir, Turkey, is a manufacturer of heat and mass transfer technologies. The company's products include mini spray dryers, closed-cycle spray dryers, and small-scale extraction units. Its mini spray dryers produce powders from liquids in food flavorings, and its closed-cycle spray dryers are used for environments requiring minimal emission. The company's products are used in educational institutions, cosmetics, and healthcare industries, providing installation, commissioning, and after-sales technical services.
IN’OV, based out of Evian-les-Bains, France, is a food processing equipment and processing line designer, manufacturer, and supplier. The company's products include vertical multi-stage dryers, concentration units, and ultra-pasteurizers for extended shelf-life milk and dairy-based beverages. With the experience of installing over 1,000 individual custom units and over 200 turnkey plants, the company positions itself as a process partner in the egg, milk, and juice food and beverage sector that uses its expertise and technology to deliver safer consumer products with higher yields and reduced production costs.
Toption Instrument Co. Ltd., established in 2002 and located in Xian, China, is an ISO, CE, and SGS-certified manufacturer of laboratory equipment. The company offers molecular distillation equipment for laboratory solution separation processes, and reactors for providing a low-pressure environment to facilitate the evaporation or condensation of target molecules. It also offers custom manufacturing and OEM services for clients with unique projects or seeking partnership. The company’s products are used by clients in the pharmaceutical, chemical, and life sciences industries.
MAHIR TECHNOLOGIES INC, established in 2008 is a manufacturer, and supplier of industrial chemicals that is located in Kandivali West, Mumbai, India. Their wide gamut of chemicals includes Atorvastatin, Azacitidine, Clomipramine, Clindamycin, and Desloratadine. These products are used in various industries such as pharmaceuticals, and biotechnology. MAHIR TECHNOLOGIES INC is a recognized Impurity Reference Standards supplier, providing standards for identifying and quantifying impurities in various substances, ensuring product quality and regulatory compliance.
SF Engineering Works, established in 1972 and headquartered in Mumbai, India, is a manufacturer specializing in process plants and machinery such as mixers, grinders, and dispersers. The company's diverse product range includes crushing and pulverizing equipment, motorized lifting dispersers, double-cone vacuum dryers, high-speed emulsifiers, micropulverizers with screw feeders, and more. These products cater to various sectors, providing solutions for chemical processing plants, paint and coating, inks, pharmaceutical machinery, food, and others.
XiangYi Instrument (Xiangtan) Co. Ltd. was established in 2005, as a manufacturer of laboratory equipment in China. The products are categorized into different types, such as Petroleum/Oil Tester which consists of equipment like Viscometers, density, distillation, ash, and pH testers. Similarly, there is a category of Thermal Analyzers, Refrigerating and Cryogenics, Automatic Fusion machines, and incubators, along with Analyzers for water quality, particle size, surface area, and more, and various laboratory instruments and equipment that are used in schools, research units, factories, and pharmaceutical laboratories.
TEFIC BIOTECH CO., LIMITED is based in Xi'an City, China, and has been a manufacturer of laboratory equipment, serving the science and technology community worldwide since 2011. The company offers various products such as rotary evaporators, glass reactors, magnetic stirrers, hot plates, among others. It integrates R&D and design, and exports 1200 ℃,1400 ℃, and 1700℃ standard high-temperature muffle, vacuum tube, and vacuum atmosphere furnaces across the globe. The company also provides 10L to 50L ultrasonic homogenizer sonicator, single layer, and jacketed glass reactors to its customers
Shanghai Pilotech Instrument & Equipment Co., Ltd., established in 2005 and located in Shanghai, China, is a manufacturer of laboratory research equipment and processing equipment. The company offers a range of products, including an experimental spray dryer, a miniature ultra-high temperature sterilizer, a lab multifunctional extraction tank, and more. It also provides a laboratory organic solvent spray dryer and Laboratory spray granulator. The company has achieved ISO 12100:2010. It exports equipment to countries such as the USA, Italy, South Korea, Singapore, and more.
Japan Chemical Engineering & Machinery Co., Ltd., a manufacturer of chemical machinery and equipment, established in 1938, and based in Osaka, Japan. The company offers equipments for distillation, reaction, cultivation, and fermentation. It also manufactures Class 1 pressure vessels and other high-pressure equipment to which the high-pressure gas control law of is applicable. Its products find application in diverse industries, including chemical, food, pharmaceutical, and industrial machinery. It has obtained ISO 9001:2008 certification and a Manufacture License for Special Equipment from the People's Republic of China.
ICF & Welko S.p.A, established in 2007 and headquartered in Maranello, Modena, is a manufacturer of industrial plant products. The company manufactures plants used in the ceramics, food, chemicals, pharmaceuticals, and cookware industries. The company was born from the merger of two distinguished Italian industrial automation firms, ICF Industrie Cibec and Welko. The services provided by the company include industrial automation, air treatment, cooling, drying, powder processing, and milk technologies.
Ohkawara Kakohki Co., Ltd., established in 1980 and located in Osaka, Japan, is a manufacturer of spray dryers, spray nozzles, spraying and drying machines, and twin jetters. The company product line includes spray drying plants, spray nozzles, twin jet nozzles, liquid atomizing nozzles, and air curtains. It also offers air filters, laminar flow benches, HEPA filters, ULPA filters, and powder coating services. Its spray dryers can quickly produce dried products by spraying liquids as fine mists and bringing them into contact with hot air to evaporate moisture. It serves industries such as incineration, steel, power generation, pharmaceuticals, and metals.
Preci CO., LTD., established in 2005 and located in Tokyo, Japan, is a manufacturer that provides solutions using Powder Technology and Biotechnology. The company offers various products such as Spray Dryers, Incubator Shakers, High Precision Cleaning Systems, and Platelet Shaker. It also offers subcontract manufacturing services such as precision machining. Its Co-solvent cleaning system delivers cleaning performance by hydrocarbon solvents and enables faster drying with minimized heat damage by fluorinated solvents. It serves various industries, including medical, industrial, automotive, and more.
NTE Process SRL, founded in 2015 with headquarters in Milan, Italy, is a manufacturer of process machine and equipment. The company's primary products include spray drying, drying, and mixing systems, all heavily integrated with Industry 4.0 automation and process control systems. NTE Process SRL continues to specialize in embedded technologies to enhance its bulk handling equipment and offers custom conveying systems equipped with weighing, batching, and dosing processing units. As a process technology integrator, NTE Process provides industrial plant solutions that integrate ERP and process machinery with SCADA systems. These systems are connected to complex MES that can be remotely managed.
Hangzhou Shengde Machinery Co. Ltd. (SED Pharma), established in 20012 and headquartered in Zunyi, Guizhou, is a manufacturer of pharmaceutical machinery. The company's core products include capsule filling machines, capsule counting machines, and blister packaging machines. These products are used to count and package pharmaceuticals for various manufacturers, as well as being used by non-pharmaceutical manufacturers of health supplements and natural foods. The company's services include custom product manufacture, installation, and ongoing maintenance.
Kerone Engineering Solutions LTD., founded in 1976 and based in Mumbai, India, is a manufacturer of heating, cooling and drying products. Its products include infrared dryers, hot air dryers, batch industrial ovens, reactors, feeders and more. The company serves its customers across the food processing industry, oil & gas industries, and chemical and pharmaceutical industries. Kerone offers customized machinery to perform personal industrial processes and assists in the functioning and installation of the machinery.
Vobis is a manufacturer of evaporation systems and is headquartered in Easton, Pennsylvania, USA. The company provides systems for evaporation/crystallization (isolation) which include draft tube baffle, SPD (molecular distillation), forced circulation, MVR, TVR, and more and they also provide granulation and microencapsulation systems, including extrusion, pelleting, and spray drying microencapsulation. They also provide biodiesel technologies for feed degumming, and feed bleaching, along with distillation systems, Supercritical Fluid extraction, and Hemp Processing systems. These systems help serve the Chemical, Environmental, Food, Dairy, Beverage and Pharmaceutical industries.
Tetra Pak is based in Switzerland since 1952 as a manufacturer and supplier of food processing and packaging solutions. The company collaborates with food and beverage industries to provide suitable food processing solutions based on the type of food. Food processing includes ensuring the wellness of the food and getting it ready for packaging. The type of packaging is also decided such as aseptic packages, chilled packages, and standard food packages that preserve the quality of the food and the beverage as well as make it easier for distribution.
SPX Flow, established in 1912, is a manufacturer of industrial machinery to solve processing challenges based in Charlotte, North Carolina. The company manufactures various machinery such as mixers, pumps, valves, homogenizers, and heat exchangers. The machinery is used in nutrition, health, mining, construction, and chemical industries. The company provides services such as designing, engineering, and installing turnkey process units or full-scale plants. The SPX Flow brands include Anhydro, Bran+Luebbe, Gerstenberg Schrӧder, Pneumatic Products and Seital Separation.
SFI Stainless Fabrication, Inc. was founded in 1985 and is headquartered in Springfield, Missouri. The company is a manufacturer of stainless steel tanks and equipment for industries ranging from animal health to chemical to health, personal care & cosmetics, to pharmaceutical. The company has both shop and field fabricating capabilities, provides tank inspections and modifications, provides tank agitation solutions, and performs research and development for customers. Additional products include freezer enclosures, spray drying chambers, custom material equipment, and processing equipment.
KRONEN GmbH, established in 1978 and headquartered in Kehl am Rhein, Germany, is a manufacturer and supplier of machines and processing lines for the food industry. The company provides machines for washing, peeling, and mixing foods like vegetables and fruits, meat and fish, and vegan products. It also offers automated and semi-automated processing lines for fruits, and vegetables, equipped with custom SMART software for data collection and streamlined production. The company further worked with the German Institute of Food Technology (DIL) to develop its first patented robotic avocado processing solution. These food technologies are utilized by customers in over 120 countries.
Yenchen Machinery Co., Ltd., established in 1967, is based in Taoyuan, Taiwan, as a manufacturer and supplier of pharmaceutical machines. It specializes in manufacturing pellet and coating machines, high-shear mixers, and solid dosage lines. Its products are equipped with HEPA filters and thermal ristribution instruments to ensure product quality. Its manufactured products are utilized in pharmaceutical, food, biotechnology, chemical, and cosmetic sectors across Europe, America, Africa, and Southeast Asia. The company has partnered with several companies, such as Pfizer, Novartis, Boehringer Ingelheim, and Daiichi-Sankyo. It acquired ISO 9001:2015 certification and received the Honorable Mention Award in Intelligent Product Competition in 2023.
Zhengzhou Laboao Instrument Equipment Co Ltd, established in 2013 and based in Henan, China, is a manufacturer and supplier of laboratory equipments. Its product portfolio includes extraction distillation equipment, glass reactors, freeze and spray dryers, rotary evaporators, as well as steam sterilizers and incubators. These are used in various industries, including medical, pharmaceutical, chemicals and scientific laboratory research. The company also offers import and export of laboratory solutions with technical support.
Techno Search Process And Systems, founded in 1995 and headquartered in Maharashtra, India, is a manufacturer and supplier of spray dryers. The company manufactures spray dryers, solid sampling equipment, and polymer film making equipment. These products find significant applications in the pharmaceutical, chemical, biotechnology industries. It also engages in export activities, serving clients in multiple countries in Asia and Africa. The company operates in compliance with the ISO 9001 quality management system.
Nanbei Instrument Limited, started in 2008 in Zhengzhou, China, is a manufacturer and supplier of chemical, laboratory, geological, agricultural and test instruments used in these industries: metallurgical mines, roads and bridges, research institutes, and agriculture. The research products the company makes includes rotary evaporators, atomic absorption spectrophotometers, seed quality analyzers, chemical analysis equipment and laboratory thermostats. It has received the SO 9001:2015 quality management system, CE of Trademark, CE of EU Trademark, Medical Type-2 Reports and EU of CE certifications.
UPMACH CO., LTD., formerly known as Shanghai Union Pharmaceutical Machinery Co., Ltd., is a manufacturer and supplier of pharmaceutical and packaging machinery incorporated in 2017 in and headquartered in Jinshan District, Shanghai, China. The company offers a complete range of machinery including tablet presses & coaters, tube filler sealers, capsule fillers, blister packaging machines, and vacuum emulsifying mixers. These products are used in various industries including pharmaceutical, food, chemical, and cosmetic industries for solid, liquid, semi-solid, and packaging applications.
SiccaDania A/S, Established in 2014, is a manufacturer and supplier specializing in evaporation and drying machinery for processing dairy, starch, and food products. With a global impact, the company has offices in Denmark, France, Singapore, China, and New Zealand. SiccaDania's expertise lies in offering a range of products including bag filters, evaporators, flash dryers, fluid beds, freeze dryers, spray dryers, zeta dryers, and membrane filtration systems. The company's approach is built on the collective knowledge and experience of its employees and management, within the industry.
Fuji Chemical Industries Co., Lt, based in Nakaniikawa-gun, Toyana, Japan, was founded in 1946 as a manufacturer and supplier of bulk medicinal products and food additives. In line with the Regulations of Japan Law Concerning the Examination and Regulation of Manufacture of Chemical Substances and the Occupational Health and Safety Law, the company manufactures dietary supplements, beauty essences, medication intermediates, Neusilin, and F-Melts. The corporation has branches and plants in Gohkakizawa, Tokyo, and Osaka.
Wuxi Pinyuan Drying Equipment Co Ltd, established in 2000 and based in Jiangsu, China, is a manufacturer and supplier of health products and equipments. Its product portfolio includes pressure spray dryers, high-speed centrifugal spray drying, and low-temperature spray dryers. The company also offers technical services, customized and designed solutions, low energy consumption, quick service, and technical support. They are used in multiple industries such as food, health, medical and pharmaceutical.
AAAmachine, Inc was established in 2007 and is a distributor and supplier, marketer, and consultant for international basic & advanced powder, energy saving, and traceability technology. The company's product offerings include handling equipment and machinery such as sieving equipment and briquetting, laboratory equipment such as measurement devices, machinery accessories such as screen mesh and anti-abrasion material, factory automation sensors and systems, raw materials, and other equipment and services. Service offerings include global marketing and supply chain services.
Sanovo Technology Process is part of the Sanovo Technology Group and was founded in 1961 in Odense, Denmark, as a supplier of spray drying systems and advanced heat treatment equipment. The company offers spray dryers, pasteurizers, and wave technology for egg processing, pharmaceuticals, nutritional drinks, plant protein, and fruit puree. It has quality certifications such as ISO 9001, ISO 80079-34, ATEX, and Food Contact Material (FCM) accreditations to operate in Denmark, Italy, and the Netherlands.
Ranking as of October 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | R & I Manufacturing Co. |
7.6%
|
2 | Freund-Vector Corporation |
7.0%
|
3 | Tetra Pak Processing Systems America, Inc. |
6.3%
|
4 | JM Canty, Inc. |
3.8%
|
5 | Nihon BUCHI K.K. |
3.8%
|
6 | Col-Int Tech |
3.2%
|
7 | ICF & WELKO S.P.A. |
3.2%
|
8 | SANOVO TECHNOLOGY PROCESS |
3.2%
|
9 | XiangYi Instrument (Xiangtan) Co., Ltd. i |
3.2%
|
10 | Changzhou Hywell Machinery Co.Ltd |
3.2%
|
Derivation Method
The ranking is calculated based on the click share within the spray dryer page as of October 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
China | 22 | 37.9% |
India | 13 | 22.4% |
United States of America | 7 | 12.1% |
Japan | 5 | 8.6% |
Germany | 3 | 5.2% |
Taiwan | 2 | 3.4% |
Bulgaria | 1 | 1.7% |
Turkey | 1 | 1.7% |
France | 1 | 1.7% |
Italy | 1 | 1.7% |
Denmark | 1 | 1.7% |
Belgium | 1 | 1.7% |