Burnishing Compatible with taper, R shape and large diameter Yamasa roller burnishing tool SX series
Yamada Machine Tool Co., Ltd.
About This Product
■What is a roller burnishing tool?
Roller burnishing is a method that improves surface roughness by pressing a hard roller against the peaks of the sawn marks after turning, moving them to the valleys and reducing the level difference.
■Yamasa roller burnishing tool
Ideal for finishing the surface roughness of workpieces with curved shapes. As an alternative to shot peening to improve the neck strength of bolt parts, deep rolling can also improve fatigue strength.
■Application
YAMASA SX type tools are used for burnishing stepped plain shafts, tapers, flat surfaces, and holes. In addition to burnishing, the tool provides surface hardness and low speed comparison (measurement accuracy). The tool can save time with high throughput and speed and is suitable for serial production.
■Technical features and advantages
・Perform burnishing of different sizes with the same tool.
・Used for CNC and general-purpose lathes.
- Tool design allows right- or left-handed operation.
- Requires no configuration and is ready for use when the tool is secured to the machine.
- The roller burnishing force is adjustable so that high quality and standard roughness values can be achieved.
-Special design and spring system always provides consistent rolling force. Therefore, it provides a high quality and standard workflow.
・Can be used for all kinds of metal materials with tensile strength of 1400N/mm and hardness of 45HRC.
-Easy to replace spare parts.
・Processing time is shortened.
- Requires minimal lubrication (oil or emulsion).
・No chips are produced.
■Tool structure
・The tool consists of a connecting shank, a precision body, a roller head, and a dial indicator that shows rolling force.
- The dial indicator is protected by IP67 and has a waterproof structure.
- Square, cylindrical or VDI shanks are available. The entire shank is removable.
■Notes on roller burnishing
Roller burnishing is different from removal processes such as grinding. This is a plastic deformation process in which the crests of the previous machining process are moved to the troughs by a roller. It is not possible to erase scratches from previous processing or modify dimensions.
-
Product
Burnishing Compatible with taper, R shape and large diameter Yamasa roller burnishing tool SX series
-
Handling Company
Yamada Machine Tool Co., Ltd.
-
Categories
6 Models of Burnishing Compatible with taper, R shape and large diameter Yamasa roller burnishing tool SX series
Items marked with have different values depending on the model number.
Click on the part number for more information about each product
| Product Image | Part Number | Price (excluding tax) | Circumferential speed | Coolant | Feed rate | Machinable surface | Pre-processing | Pressing amount | Processing range | Rolling resistance | Roughness before machining | Scope of work |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
SX5 |
Available upon quote | Maximum 150m/min | Oil or emulsion | Maximum 0.6mm/rev | - | Lathe or grind | Up to 0.02mm | - | Up to 5,000 newtons | Rz=5-20μm | Ø≧10 (up to Ø80mm) |
|
|
SX8 |
Available upon quote | Maximum 150m/min | Oil or emulsion | Maximum 0.6mm/rev | - | Lathe or grind | Up to 0.02mm | - | Up to 5,000 newtons | Rz=5-20μm | Ø≧12 (up to Ø200mm) |
|
|
SX14 |
Available upon quote | Maximum 200m/min | Oil or emulsion | Maximum 1mm/rev | - | Lathe or grind | Maximum 0.03mm | - | Up to 10,000 newtons | Rz=5-20μm | Ø≧30 (up to Ø5,000mm) |
|
|
SX-35M |
Available upon quote | Maximum 150m/min | Oil or emulsion | Maximum 0.6mm/rev | Hole, shaft, internal and external taper | Lathe or reaming | Maximum 0.03/0.02mm (int./ext.) | Ø≧35 | Up to 5,000 newtons | Rz=5-20μm | - |
|
|
SX-35D |
Available upon quote | Maximum 150m/min | Oil or emulsion | Maximum 0.6mm/rev | Hole, shaft, internal and external taper | Lathe or reaming | Up to 0.03mm (int./ext.) | Ø≧35 | Up to 5,000 newtons | Rz=5-20μm | - |
|
|
SX-52D |
Available upon quote | Maximum 150m/min | Oil or emulsion | Maximum 0.6mm/rev | Hole, shaft, internal and external taper | Lathe or grind | Maximum 0.04/0.02mm (int./ext.) | Ø≧52 | Up to 10,000 newtons | Rz=5-20μm | - |
Click on the part number for more information about each product
Customers who viewed this product also viewed
Other products of Yamada Machine Tool Co., Ltd.
View more products of Yamada Machine Tool Co., Ltd.
