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  4. Ultra-large workpiece surface inspection device that can mark detected defects (CHUO ELECTRIC WORKS L.T.D)
Ultra-large workpiece surface inspection device that can mark detected defects-Super large workpiece surface inspection device
Ultra-large workpiece surface inspection device that can mark detected defects-CHUO ELECTRIC WORKS L.T.D

Ultra-large workpiece surface inspection device that can mark detected defects
CHUO ELECTRIC WORKS L.T.D

About This Product

This is a device that automatically inspects super large workpieces (metal plates 10m long x 2m wide) for surface defects (dents, bulges, discoloration). It is an inspection device that looks like a larger car wash machine, and has a scanning inspection device itself, It consists of an approximately 15 m long support platform and running rails for moving the main body, an inspection table for installing ultra-large workpieces, etc. The scanning inspection equipment itself is equipped with a total of 13 line sensor cameras and line lighting. The workpiece is illuminated with line lighting, and the line sensor camera detects the specularly reflected light from the workpiece. (obtain bright field image) Next, the characteristics of the defect are extracted using image processing, the defect is detected and located, and the surface shape of only the defect is measured. The inspection table has a vacuum chuck mechanism to eliminate bending of the workpiece. Has a function to wipe the surface of the workpiece before inspection and remove dust and dust by air blowing. Detected defects can be marked The surface shape of the detected defect can be measured in detail using a three-dimensional shape measuring device. The basic inspection flow is as follows Start of inspection ⇓ 2D image capture (by line sensor camera) ⇓ Defect detection and localization (image processing) ⇓ Defect shape measurement (by 3D shape measuring instrument) ⇓ Report output

■Applications

Improving process efficiency by automating the inspection process Shortened inspection time Reduce variations in inspection time and standards

■System configuration: List of main components

Host PC (operation unit): Desktop PC, monitor inside measurement unit, etc. Image processing and stage control controller (control unit): Complete NI PXI system 3D shape measuring instrument line lighting Line sensor cameras x 13 laser distance measuring device safety sensor air blow Multi-axis (6-axis) stage: Inspection device main body Inspection table (including vacuum chuck mechanism)

■Customer testimonials

It has a defect detection ability that is equivalent to or better than visual inspection, and the inspection time can be shortened. The time it takes from the start of measurement to the output of defect detection results varies depending on the material size, but it is generally less than 5 minutes, which is short enough for visual inspection.

■Development example

Automatic inspection of large area mirror parts (large parts such as aircraft) Automatic inspection of relatively small metal mirror parts used in cars, electronic parts, etc.

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    Ultra-large workpiece surface inspection device that can mark detected defects

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1 Models of Ultra-large workpiece surface inspection device that can mark detected defects

Image Part Number Price (excluding tax)
Ultra-large workpiece surface inspection device that can mark detected defects-Part Number-Super large workpiece surface inspection device

Super large workpiece surface inspection device

Available upon quote

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