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AI external image inspection system Smart Klaus-Smart Klaus
AI external image inspection system Smart Klaus-IDEC AUTO-ID SOLUTIONS Co., Ltd.

AI external image inspection system Smart Klaus
IDEC AUTO-ID SOLUTIONS Co., Ltd.


About This Product

■Summary

Manual assembly work and inspection work can be inspected using image recognition to improve production quality. At each work step, we check the correctness of the work results on behalf of the administrator, and if there is an error, we immediately stop the work. Reduce costs, improve productivity and production quality. Improve responsiveness to market changes and customer satisfaction. Features

■Determines differences in assembly and external shape with maximum accuracy of 0.08mm

・Uses 20 megapixel high-definition images. - Can be used for everything from electronic board assembly to large parts for automobiles and aircraft. - Inspection from multiple directions is possible using multiple cameras.

■Ample work space

- The standard distance between the camera and workbench is 1.2 meters. ・Basically, shielding from external light is not necessary. It can be used in an open environment without hindering work efficiency. - Multiple cameras can be placed. Image inspection from the X-axis, Y-axis, and Z-axis directions is also possible. ・For example, when installing screws, the placement of the screws can be confirmed using an upward camera, and the tightening of the screws can be imaged using a horizontal camera. - You can expand the shooting area (viewing angle) by using multiple cameras. Although it is often used on workbenches for cell production, it can be installed anywhere where a camera, light, and touch screen can be attached. - Image inspection functions can be added without significantly changing the design of existing production equipment. ・It is possible to use your own camera, lens, light, and image processing PC, but you must meet the usage conditions of Smart Claus. ・Can be linked with external devices such as measuring instruments, power tools, and PLCs.

■No specialized knowledge of image processing is required for setup.

- No need to write program code for settings. ・Simply determine the work instructions and inspection points based on the existing work instructions, and then set the inspection method and inspection level.

■Why can Smart Claus solve the challenges of the manufacturing industry?

・Responds to labor shortages and labor mobility → This allows anyone to perform work without mistakes. Smart Claus also handles work training for you. ・Supports high-mix, low-volume production → Preparation of dedicated production equipment is minimal. For example, the number of dedicated jigs can be significantly reduced, allowing for a flexible production system. ・Contribution to cost reduction → This is because training costs are reduced and recovery costs caused by incorrect work are eliminated.

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    AI external image inspection system Smart Klaus

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1 Models of AI external image inspection system Smart Klaus

Image Part Number Price (excluding tax) Power supply Mass (image processing computer) Mass (lighting) Resolution Illuminance Power consumption (image processing computer) Power consumption (lighting) Dimensions (image processing computer) Dimensions (lighting) Light color Luminous flux Protection Processor Frame rate Hard disk RAM OS
AI external image inspection system Smart Klaus-Part Number-Smart Klaus

Smart Klaus

Available upon quote

110-230V, 50/60Hz

10kg

15kg

20 megapixels (5,472x3,648)

Ca.7,000 lumens

Includes up to 1,500VA peripherals

70W

500x420x110mm

1,200x800x140mm (excluding camera holder parts)

6,000K (cold white)

Ca.7,000 lumens

2xRJ45GigaBit
5xUSB2.0
2xUSB3.0
2xUSB3.1
4 switched cold device sockets (C13, total max.1,000W)

Intel i7-9700k,3,6GHz,6Cores,12Threads

21fps (full resolution)

2x240GB, RAID1

8GB

Windows10 EnterpriseLTSC2019

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