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Reflow equipment TNV ​​VersionⅢ 510mm (L)-TNV VersionⅢ 510mm (L)
Reflow equipment TNV ​​VersionⅢ 510mm (L)-Manse Kogyo Co., Ltd.

Reflow equipment TNV ​​VersionⅢ 510mm (L)
Manse Kogyo Co., Ltd.

Manse Kogyo Co., Ltd.'s Response Status

Response Rate

100.0%

Response Time

15.1hours

Relatively Fast Response


About This Product

■Latest model with energy saving mode

We have pursued the ultimate in energy conservation by reducing production opportunity losses through ``reducing maintenance frequency'' and reducing nitrogen and electricity consumption, and have achieved advanced ``response to IoT''. "TNV Version III" is the latest ultra-high performance reflow machine that takes into account the needs of our customers to the fullest. Tamura Manufacturing Co., Ltd. product.

■Recommendations for maintenance frequency: “Do not remove dirt, do not add dirt, and do not remove dirt.”

In particular, it required a lot of time and effort to clean the stains caused by flux adhesion inside the furnace. When heating the mounting board, various fumes including flux are generated inside the equipment. Therefore, we reexamined the mechanism of dirt adhesion and worked on the theme of preventing dirt from coming out, sticking to it, and removing it.We identified the areas where flux fume is generated and reduced maintenance frequency by using convection control technology that efficiently guides gas. It has come true. Field running tests have shown that traditional maintenance cycles have been extended by 2 to 3 times.

■Energy saving: Responding to IoT

Convection control inside the furnace greatly improves the stability of the atmosphere inside the furnace. It is now easier to keep the oxygen concentration below 1,000ppm in all zones during continuous board transfer. In addition, by optimizing both software and hardware, such as improving the start-up method, we have achieved the industry's highest level of reduction in nitrogen consumption and electricity consumption (according to our own research). ・Strengthen collaboration with mounter manufacturers ・Strengthen collaboration with mounter manufacturers ・We are strengthening our collaboration with mounter manufacturers in preparation for the rapidly developing IoT, and are working to support each company's automatic setup switching functions and production management systems.

■Power saving: Shorter start-up time

・Changed heater control method ・Reducing load on chiller (effective use of N2) ・Optimization of flux recovery route and flow rate ・Optimization of blower control method ・Reduction of nitrogen consumption ・Reduction of electricity consumption

■Performance comparison

・Conventional model → TNV version Ⅲ ・Maintenance frequency (paste usage): 1 time/20 kg (1 week) → 1 time/240 kg (3 months) ・Flux recovery rate: 15% → 50% ・Amount of flux attached to cooling panel: 3.7g → 0.1g ・Stable power consumption: 8.3kW→8.2kW ・Nitrogen consumption (*1,000ppm or less in all zones): 400 NL/min→250 NL/min

  • Product

    Reflow equipment TNV ​​VersionⅢ 510mm (L)

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1 Models of Reflow equipment TNV ​​VersionⅢ 510mm (L)

Image Part Number Price (excluding tax) Equipment startup time Nitrogen consumption (*1,000ppm or less in all zones) Target board width (max) Stable power consumption Number of heating zones: 8 zones Number of heating zones: 12 zones Number of heating zones: 10 zones Amount of flux attached to cooling panel Maintenance frequency (paste usage) Flux recovery rate
Reflow equipment TNV ​​VersionⅢ 510mm (L)-Part Number-TNV VersionⅢ 510mm (L)

TNV VersionⅢ 510mm (L)

Available upon quote

35 minutes

250NL/min

510mm (L)

8.2kW

0.1g

1 time/240kg (3 months)

50%

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About Company Handling This Product

Response Rate

100.0%


Response Time

15.1hrs

  • Japan

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