This section provides an overview for aluminum bending as well as their applications and principles. Also, please take a look at the list of 16 aluminum bending companies and their company rankings. Here are the top-ranked aluminum bending companies as of November, 2024: 1.Alubend, 2.OSH Cut, 3.Production Cutting Services.
Table of Contents
Aluminum bending is a method used to bend aluminum sheets and other materials into various parts and products. The three main types are roll bending, press bending, and bender bending.
Aluminum, being softer and lighter than steel, offers excellent workability. However, due to its less tenacious nature, it is prone to cracking when bent with too small a radius and can stretch, necessitating careful consideration of thickness, material type, and bending radius in the design and process.
The precision of aluminum bending products largely depends on the manufacturer's and operator's skills. The capabilities and limitations of the processing machine also vary.
Aluminum bending is utilized in various aluminum products. Its lightness and ease of processing make it suitable for diverse applications, from aluminum cans to spaceships.
For example, aluminum sheets processed by roll bending are used to wrap around round columns in buildings and for plant piping. Bender bending or press bending creates items like building emblems, signboards, and doors.
Aluminum, being about one-third the mass of steel, is ideal for products where steel or copper would be too heavy. It is commonly used in lightweight modern smartphones.
Aluminum bending is based on the plastic deformation of aluminum. Roll bending and bender bending form aluminum without a die. However, due to aluminum's characteristics, caution is needed to avoid cracking and elongation. It's best to design with as large a bending radius as possible.
Here are the key processes used in aluminum bending:
Roll bending passes a metal sheet through rolls, bending it using the force of the rolls. The shape can be adjusted by changing the distance between the rollers. However, the thickness of aluminum sheets that can be processed varies by machine.
Press bending forms metal by pressing it into a die, with common subcategories including L-shape, U-shape, and V-shape bending. This method is similar to general bending and uses a press-working machine.
Bender bending uses a press machine to bend or fold metal, suitable for thin aluminum sheets, and capable of producing various shapes, including right angles, V-shapes, L-shapes, and complex Z-shapes.
In aluminum bending, it's crucial to avoid cracking and elongation. Roll bending and bender bending form aluminum without a die, but special attention is needed due to aluminum's tendency to crack and elongate when stretched. Bending should be perpendicular to the rolling direction and with an increased bending width to prevent cracking.
Additionally, in press bending using dies, aluminum's softness may result in die wear and surface scratches appearing on the bent product.
*Including some distributors, etc.
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Production Cutting Services, established in 1985 and located in East Moline, Illinois, is a custom manufacturer that specializes in metal fabricating and cutting services. The company offers a range of metal processing capabilities, including laser cutting, CNC machining, bending, and welding, with their products and services finding application in industries like agriculture, construction, manufacturing, and transportation. The company can cut a diverse range of metals, including steel, aluminum, stainless steel, and brass.
Eagle Stainless Tube & Fabrication, Inc. (ESTF) is an American ISO 9001 certified manufacturer of stainless steel and aluminum tubing established in 1982. Based in Franklin, Massachusetts, the company offers fractional, hypodermic, and square/rectangular tubing, pipes, stainless steel wire, and bar stock in various sizes as well as grades. It also offers fabrication services such as CNC and EDM/ECG machining, bending, and laser machining for customers requiring close-tolerance parts or components. ESTF primarily serves clients in the industrial manufacturing, medical, aerospace, and energy sectors.
Superior Tube Products Inc. was founded in and is based in is a manufacturer of fabricated tubing parts and welded assemblies for various industrial applications. The company provides fabricated tubing products made of carbon, alloy steel, aluminum, and, stainless steel from a variety of tubing shapes, including square, round, oval, D-shape, and, rectangle for office furniture, agriculture, fitness equipment, retail fixtures, and, construction sectors. The company also offers services including CNC cutting, tube bending, machining, and drilling and is capable of tube laser cutting, robotic and hand welding, tube end finishing, and hydraulic and mechanical press work.
OSH Cut, established in 2018, is a sheet metal fabrication manufacturer based in Utah, USA. The company offers precision laser cutting and metal fabrication services to various industries and customers, including individuals, small businesses, and larger corporations. The company's primary service is laser cutting, a precise method of cutting different metals, including steel, aluminum, and stainless steel. Its metal fabrication processes include bending, welding, and assembly to transform laser-cut metal pieces into finished products or components. The company serves various industries, including manufacturing, electronics, signage, art and sculpture, and many others.
Chicago Metal Rolled Products Co., established in 1908, is a family-owned contract manufacturer specializing in tube bending, beam bending, and pipe bending. They have multiple memberships with mental fabricating associations like AISC, NOMMA, RMSCA, Short Span Steel Bridge Alliance, STI SPFA. Bi-State Fabricators, and SMA. Their workforce and equipment serve industries like mining, construction, aerospace, and more. The company has a capacity of over 60 bending machines with two separate plants in Chicago and Kansas. Their core competency lies in bending a wide range of materials, including aluminum, carbon steel, stainless steel, and sheet metal.
Tube-Tec Bending, located in Houston, Texas, is a manufacturer specializing in pipe and tube bending services. They offer a diverse range of products, including pipes, bars, beams, and tubes, with a focus on structural steel bending. Their services include CNC tube and pipe bending for square, rectangle, and round profiles. Additionally, they provide beam cambering and custom metal forming services. Tube-Tec Bending's offerings enhance functionality, aesthetics, and structural integrity in various industries, including architecture, construction, HVAC, and infrastructure development.
Max Weiss Company LLC founded in 1946 and based in Milwaukee, Wisconsin, is a manufacturer and supplier of curved structural steel and formed metal products. The company offers fabricated, forged, bent, formed, and rolled structural steel parts and metal products made from various materials including sheet metal, copper, aluminum, carbon alloys, and stainless steel. It has completed the ISO 9001:2015 certification and is a member of AISC Associate allowing them to serve the shipbuilding, foundries, heavy machinery, construction, and heating & plumbing industries.
Accurate Tube Bending, Inc. established in 1994 and based in Newark, California, USA, is a manufacturer and supplier of tube bending and metal fabrication. The company's product range includes custom tube bending, CNC milling, and stainless steel welding, serving industries like transportation, aerospace, and medical. These offerings are crucial for applications such as transportation components and architectural structures. The company's services include custom tube bending, stainless steel laser cutting, and CNC milling, ensuring that clients avail quality solutions.
Kubes Steel Inc., founded in 1974 and headquartered in Ontario, Canada, is an industrial steel bender, fabricator, and manufacturer. The company offers industrial steel fabrication, bending, and rolling services and works with many types of materials, including steel, stainless steel, aluminum, and alloys. The company also offers CNC machining (plasma cutting and wear plate cutting), steel fabrication, AESS fabrication, and industrial fabrication services. The company supports the energy, metalworking, marine, environmental, and other industries in Canada and North America.
Proform Aluminium Bending Ltd, founded in 2001, is a notable manufacturer specializing in aluminum bending solutions, located in Mansfield, Nottinghamshire. The company has garnered popularity for its expertise in shaping aluminum extrusions for various industries. The comany's capabilities span a wide range of sectors, including construction, architecture, automotive, and manufacturing. The company have successfully carved a niche in the market by providing tailored solutions for bending aluminum profiles. The company's excellence has solidified it's position as a player in aluminum bending, serving diverse industries across the UK and beyond.
ABS Ltd, founded in 1994 and based in Lowmoor Business Park, Nottingham, is a manufacturer that specializes in the bending/curving of all types of aluminium extrusions/sections for a wide range of markets, including Construction, Commercial Vehicles, Exhibition manufacturers, Aluminium window fabricators & Office furniture manufacturers. The company's range of products and services includes, Aluminium windows, Aluminium doors, Aluminium bending, Aluminium section bending, and Aluminium arch doors. ABS Ltd is also the UK sales contact for Tambest OY, a Finish based glass bending company. This partnership allows ABS to offer curved glass solutions to the UK market.
Barnshaws, Established in 1969, is a manufacturer metal bending solutions provider based in UK and Poland. The company caters to various sectors, including construction, architectural, oil and gas, mining, transport, and engineering. The company boasts an unmatched capacity range, making it a go-to choice for clients seeking precision metal bending services. The company has built a strong track record, offering unrivaled expertise in the industry. The company's delivering metal bending solutions has solidified it as a partner for a diverse range of projects. The company continues to shape the future of metal bending with its capabilities with decades of experience.
Niles Aluminum Products, Inc. (NAP) is a contract manufacturer of custom bent metal extrusions based in Niles, Michigan. Founded in 1959, the company specializes in metal curving services for commercial and architectural building projects. The company has produced various metal and aluminum extruded products for corporate and government clients, including doors, windows, skylights, and curtain walls. NAP also offers custom fabrication and finishing services to glazing contractors and aluminum product manufacturers who supply customers like Boeing and the McNichols Company.
Minifaber Spa, established in 1960 and based in Bergamo, Italy, is a manufacturer and supplier of mould solutions. Its product portfolio includes prototypes, in-house series of cold metal sheets, mould design solutions, and other products. They are used in multiple industries such as electromechanics, electrical, home appliances, lighting, and construction sectors. The company also offers ISO-certified products under the guidance of professionals for complex assembled products with research and development.
Alubend, established in 2019, is a manufacturer and supplier that specializes in bending and shaping aluminum profiles for various industries. The company has a diverse portfolio spanning Windows, Automotive, Aerospace, Rail, and General Manufacturing, Alubend's expertise is evident across a wide spectrum of markets. The company's team is driven by excellence and offers a comprehensive range of in-house services. These include premium aluminum bending, certified welding, advanced machining capabilities, high-capacity heat treatment, and precise 3D scanning and reporting. The company is the partner to bring your ideas to life.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Alubend |
12.5%
|
2 | OSH Cut |
11.4%
|
3 | Production Cutting Services |
10.2%
|
4 | Eagle Stainless Tube & Fabrication, Inc. |
10.2%
|
5 | Niles Aluminum Products, Inc. |
8.0%
|
6 | Triad Products Corp |
8.0%
|
7 | Chicago Metal Rolled Products Co. |
6.8%
|
8 | Tube-Tec Bending |
5.7%
|
9 | Kubes Steel Inc. |
5.7%
|
10 | Superior Tube Products Inc. |
5.7%
|
Derivation Method
The ranking is calculated based on the click share within the aluminum bending page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 9 | 69.2% |
United Kingdom | 2 | 15.4% |
Canada | 1 | 7.7% |
Italy | 1 | 7.7% |