This section provides an overview for wire electrical discharge machining (edm) services as well as their applications and principles. Also, please take a look at the list of 40 wire electrical discharge machining (edm) service companies and their company rankings. Here are the top-ranked wire electrical discharge machining (edm) service companies as of November, 2024: 1.Advanced Integrated Technologies, Inc., 2.Centaur Tool & Die, Inc., 3.Wire Cut Inc.
Table of Contents
Wire Electrical Discharge Machining (EDM) Service is a process where an electric current is passed through a very thin wire, which is then discharged to shape the surface of the metal being processed. This technique operates similarly to a saw, but with high precision.
EDM Service can process any conductive material, regardless of its hardness. Commonly used materials include iron, stainless steel, copper, aluminum, and brass. The wires used in EDM are extremely thin, ranging from 0.02 mm to 0.3 mm in diameter, enabling intricate and precise shaping that is challenging with conventional machining methods.
EDM Services are ideal for processing any shape of conductive materials with high precision. This method is especially useful in creating fine gears and ultra-precision press dies, where machining of diameters less than 0.05 mm is required. Unlike traditional machining which requires multiple steps, EDM Services can achieve complex and precise processing using only wires based on a programmed design.
EDM Services are conducted using a wire EDM machine that cuts the workpiece through an electrical discharge phenomenon between the workpiece and a continuously running ultra-fine wire electrode. The process involves:
EDM Services are versatile and capable of processing various conductive materials and complex shapes. Unlike traditional cutting where the cutting edge wears down and must be harder than the workpiece, EDM uses relatively inexpensive materials like brass and tungsten. Since there is no direct contact with the workpiece, costs are reduced. However, EDM Services are less suited for mass production due to the slow processing speed from the heat generated during discharge.
*Including some distributors, etc.
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Centaur Tool & Die, Inc., established in 1973, is a manufacturer of progressive and line die toolings such as CNC milled aluminum, die design, and die manufacture of fuel rail for automotive, food service, military, farm implement, and air conditioning industries. The Bowling Green, Ohio-based company offers services such as CNC vertical milling, sheet metal stamping tools & die, wire electrical discharge machining, repairing, and consulting services. The company is a Bowling Green Community Development Foundation, Bowling Green Chamber of Commerce member.
Precision Metal Machining, Inc., established in 1992, and located in Carlstadt, New Jersey, is a manufacturer of precision machined components and assemblies. Their products include CNC machining, swiss screw machining, wire EDM, laser marking, and passivation in which these components cater to industries such as aerospace, medical, orthopedic and manufacturing. Precision Metal Machining holds certifications like ISO 13485;2016, demonstrating their adherence to quality and accuracy in providing efficient solutions for diverse industrial applications.
Advanced Integrated Technologies, Inc., established in 1975 in Mountain View, Arkansas, USA, is a manufacturer of spot welding, hot bar soldering, and ACF bonding. The spot welding capabilities allow for strong, flexible connections for various applications, and the hot bar soldering enables precise and efficient soldering of electronic components. ACF bonding technology allows for the creation of intricate, optimal-performance electronic assemblies. These processes are instrumental in the aerospace, defense, medical, and telecommunications industries, where precision and accuracy are paramount. The company offers advanced technology and patented manufacturing process, ensuring optimal quality and accuracy in the products with ISO, CE certifications.
Ardel Engineering & Manufacturing Co., Inc. (AEM) is a contract manufacturer specializing in precision CNC machining, Swiss screw turning, and wire EDM cutting. Founded in 1978 and based in New Hope, Minnesota, the company produces parts and components for use in commercial, medical, defense and industrial applications. The company offers inspection and assembly of components or subassemblies from its ISO 9001:2015 certified and ITAR registered facility. AEM also provides various value-added services to its clients, including design and prototyping assistance, packaging, shipping and inventory management.
Milco Wire EDM, founded in 1989 with headquarters in Huntington Beach, California, USA, is a custom manufacturer of precision machined and waterjet-cut parts and components. The company's production history includes the manufacture of electrical discharge machining of high-temperature alloys and exotic metals used for aerospace applications, surgical implant hand tools, bone reamers for dental implants, and breathing regulator valves for oxygen masks. Its capabilities include wire EDM (electrical discharge machining), CNC machining, small hole burning, and waterjet precision cutting, and it offers prototypes and high-volume production.
EDM Network, Inc., founded in 1975, is a supplier and importer of Electrical Discharge Machining(EDM) from CHMER EDMs in Taiwan to the U.S. in Bucktail Lane, Sugar Grove, IL. The company supplies new and used wire, sinker, drilling, and fast wire EDMs used in manufacturing and processing industries. It also produces consumables such as filters, power feed contacts, water nozzle caps, and wire dies from manufacturers such as Agie, Brother, Charmilles, Fanuc, and Japax. The company also supplies water chillers, automatic voltage regulators, Jomars broken tap removers, and tap burners.
KLH Industries, Inc. is a manufacturing company of precision machining that is headquartered in Germantown, Wisconsin and was founded in 1987. The company manufactures custom parts per print that includes EDM, CNC, waterjet, and CMM inspection. Moreover, the company also offers small hole EDM drilling services, dimensional CMM inspection, sinker EDM services, and CNC surface grinding services. The industries served by the company includes machining in aerospace, automotive, contract, defense, and electronics.
Petersen Precision Engineering, LLC, established in 1966 and headquartered in Redwood City, CA, is a manufacturer specializing in small to medium-sized precision metal parts. its product portfolio encompasses precision metal components produced through processes like fine blanking, CNC machining, EDM machining, precision grinding, and lapping/honing. These parts find applications in diverse industries, including aerospace, electronics, transportation, medical, machine tools, and laboratory instrumentation. The company holds ISO9001 and AS9100 certifications, along with ISO13485 compliance, reflecting its adherance to quality and precision in the production of essential components.
Dynamic Design & Manufacturing, Inc. is a known manufacturer based in Niwot, Colorado, USA, founded in 1983. The company's products include precision sheet metal and machined products and parts, offering sheet metal fabrication services for a wide range of industries. Its services include laser cutting, CNC punching/machining, press brake forming, metal rolling, wire EDM, welding, and assembly. The company is AS9100 / ISO 9001 registered and ITAR compliant, ensuring quality for its products and embuing confidence to its customers.
C & H Machine, located in Escondido, California, has been a custom manufacturer of precision parts since 1964. The company offers a wide range of services, including full-service CNC milling and turning, grinding, welding, fabrication, as well as assembly and inspection. They manufacture precision parts for the aerospace, defense, medical, and commercial industries from their 30,000 square foot facility. The company has been certified by AS9100D and ISO 9001:2015 for their quality management system and has also been awarded the 2019 Supplier Excellence Award by Northrop Grumman Aerospace Systems.
EDM Intelligent Solutions (EDMIS) was established in 1996 and headquartered in Bartlett, Illinois, as a contract manufacturer and 3D metrology company. The company offers a range of services, including electrical discharge machining, 3D metrology, and precision grinding. Its contract manufacturing services include wire EDM machining, fine wire EDM, sinker EDM machining, and EDM hole drilling. The company's products and services find application in various industries, including communications, electronics, aerospace, medical, and automotive.
Hyseco, Inc. was established in 1972 and is based in Houston, Texas. Hyseco is a full-service hydraulic and fluid power in-house and field service company. Hyseco offers surplus merchandise and a full line of accessories for sale including hoses, fittings, gauges, heat exchangers, and more. Hyseco offers services in 5 categories: custom cylinders, metal fabrication, CNC machining, wire EDM, and hydraulic repair and service. Hyseco has a full machine shop with honing and custom fabrication capabilities, along with full-service hydraulic gear pump and motor facilities.
XACT Wire EDM, established in 1984, is a wire EDM shop and provider of premier wire EDM and small hole EDM services, based in the United States. The company's EDM manufacturing capabilities include a large number of high-end machines at two wire EDM machine shops, also offering advanced CMM and video inspection. It combines people and technology to provide precision wire EDM services to die makers, mold builders and part manufacturers throughout the United States. It is the premier provider of wire EDM contract services and is ISO 9001:2015 certified.
H&W Tool Company, Inc. is an American AS9100D and ISO certified manufacturer of custom tools and dies based in Dover, New Jersey and operating since 1964. The company possesses CNC milling, RAM and wire EDM machining, and waterjet cutting capabilities. It also offers custom mold engineering, reverse engineering, CAD modeling, Capture 3D scanning, and coordinate measuring machine inspection services. The company primarily serves domestic aerospace and medical industries along the Eastern Coast of the US.
Saturn Industries is an American ISO certified EDM electrode and tooling manufacturer located in Hudson, New York, founded in 1959. Key products the company produces include EDM supplies and consumables such as precision graphite electrodes, metallic EDM electrodes, power feeders, wire guides, and EDM wire. The company possesses CNC milling, turning, centerless grinding, surface grinding, and EDM capabilities and it offers custom CNC machining and engineering services. Equipment produced by the company is suitable for electronics, semiconductor, medical, aerospace, power generation industries.
Signal Machine Co., established in 1984, and located in New Holland, Pennsylvania, is a manufacturer of custom machinery and fabrication services. Its custom manufacturing services includes CNC horizontal and vertical milling, fabrication, turning, and wire EDM services, in which caters industries such as the marine, food, electrical, robotics, and consumer industries. The company also offer 3-D solids CAD/CAM capabilities for the required tooling, prototypes, and production parts, they also performs repair work and supplies OEM parts to a range of industries.
Wire Cut Inc., founded in 1978 and based in Buena Park, California, is an AS9100 and ISO 9001 certified manufacturer and a job shop specializing in electrical discharge machining services. The company's range of services includes wire EDM services, conventional & sinker EDM, EDM hole popping, micro, miniature & small EDM parts, and aerospace EDM parts on all hard and tough materials such as stainless steel, titanium, inconel, and carbide. Wire Cut also offers micro, small, mini, miniature EDM parts for the Medical/Surgical Industry.
Mallory Industries, founded in 1956 and based in Farmington, CT, U.S., is a manufacturer of precision components and assemblies for the aerospace, energy, and commercial markets. The company provides machining of aluminum, titanium, high-temperature alloys, and stainless steel with an emphasis on 2D & 3D cams for aerospace and commercial applications. They offer adapters, housings, sleeves, and rings along with valves, flanges, pistons, shafts, and actuators. They deliver services including multi-axis turning, CNC vertical milling, CNC turning, wire electrical discharge machining, and gearing that find uses in the military, automobile, aerospace, and oil & gas industries.
Astro Machine Works is a manufacturer of custom machinery and precision parts. Established in 1984 and has it headquarter in USA. The company specialize in superb design, fabrication, and assembly solutions tailored to diverse industries. They are known for their precision, reliability, and innovation. The company combines advanced technology with skilled craftsmanship to provide unparalleled solutions that meet the demands of our global clientele. They empower businesses to enhance their operations and achieve new levels of efficiency and productivity.
United Centerless Grinding and Thread Rolling is a manufacturer and supplier of centerless grinding, thread rolling, wire electrical discharge machining (EDM), swiss machining, CNC profile grinding solutions, founded in 1960 and located in Hartford, Connecticut. Its products include round bars, pump shafts, fasteners, screws, and fluid connectors. It provides infeed grinding, form grinding, and precision thread rolling services. The company is an ISO 9001:2015 certified company which serves several industries such as the automotive, medical, marine, and aerospace industries.
Brodeur Machine Company, Inc., established in 1922 and based in New Bedford, MA, USA, is a manufacturer and supplier of custom machine equipment. The company's product range includes complete machines, fabrications, precision machining, repairs, and rebuilds. These products are used for metal and steel processing, utility maintenance, and various manufacturing applications. It primarily serves precision metal and steel processing, major utilities, and the burgeoning manufacturing sector. The company also offers services such as machining, fabrication, thermal spray, wire EDM services, and auxiliary services.
VW Broaching Service, Inc. established in 1955 and based in Chicago, IL, USA, is a manufacturer and supplier of broaching services and broach tooling equipment. The company's product range includes Horizontal Broaching, Vertical Broaching, High-Speed Broaching, Blind Broaching, and Spiral Broaching. These products are utilized for various internal and external forms of machining. The products serve industries such as Aerospace, Automotive, Agriculture, and Biomedical. The company offers services like Broach Sharpening, Stock Broaches, Custom Broaches, and CNC Machining.
Maroney Company, established in 1955 and based in Northridge, California, USA, is an AS9100 REV D, ISO 9001:2015 certified manufacturer and supplier of ultra-precision components. The company's product range includes cylindrical grinding parts, EDM components, jig bore parts, honed components, and lathe products. These items are utilized in the creation of specialized industry parts. The company serves the Aerospace, Electronics, Medical, and Naval and Marine industries. The services the Company provides include Aerospace Tooling, Electrical Discharge Machining, Fixture Design/Machining, and Medical Tooling.
Methods Machine Tools is a supplier and distributor of precision machine tools and solutions since 1958 and are based in Sudbury. The company provides CNC machines and tools, engineering services, turnkey integration, and production automation for precision manufacturers and machining shops. The list of imports includes Vertical and Horizontal machines, Multitasking CNC Lathes, Cycle controlled Lates, Digital Optical Comparator machines, and more. They serve a wide range of industries, including aerospace, automotive, energy, firearms, and medical to help them produce complex components and parts, and maximize their production.
BDE Manufacturing Technologies, was established in 1998, is a highly regarded and well-established precision machining and engineering solutions provider based in the United States. Specializing in CNC machining, 3D printing, and complex assembly, the company offers a diverse range of services to cater to the unique needs of industries such as aerospace, automotive, medical, electronics, and more. BDE Manufacturing Technologies continues to innovate and adapt to evolving demands within the business, making them a go-to choice for customized manufacturing solutions.
Swiss Wire EDM, founded in the United States in 1977, is a supplier of electrical discharge machining specializing in complex prototype and production work. The company's product portfolio includes a wide variety of materials such as aluminum, steel, copper, tungsten-carbide, and graphite as well as exotic metals such as titanium and molybdenum. Its facility offers 5-axis EDM Machines and can process components weighing from a few grams to over 4000 lbs and measuring up to 60" in diameter.
Owens Industries Inc., founded in Oak Creek, WI, in 1944 is a supplier of customized CNC machining services such as lathe/turning, deburring, and swiss machining. The company's product portfolio includes micromachining, 5 axis, sinker EDM, wire EDM, and Precision CNC Milling with 3 and 4-Axis Work and they can machine materials such as alloy steel, aluminum, carbon steel, and Hastelloy. They serve industries such as aerospace, military, medical, oil and gas, and optics. The company provides services such as Product Selection Guidance, prototyping, and Custom Manufacturing.
Shenzhen DEK Manufacturing Co., Ltd. was founded in 2002 and is headquartered in Shenzhen, Guangdong, China, as a manufacturer of precision parts and prototypes. The company's range of products encompasses CNC machining services, vacuum casting, 3D printing services, sheet metal, injection moulding services, precision machining, and fabrication. These products facilitate precise part production, prototyping, and component fabrication. From design to mass production, the company caters to a range of sectors, including aerospace, medical, automotive, consumer products, agriculture, and sports, among others.
Paragon Toolmaking Co Ltd, founded in Hull, England in 1969, is a manufacturer of high quality bespoke press tools for a wide range of sectors. The company's product portfolio includes Progression Press Tools, Transfer Tools, Jigs and Fixtures Tools, Stage Tools, and Deep Draw Tools. It also provides services including CAM & CNC Machining, EDM (wire cutting and spark erosion), Grinding and assembly (tool making), Tool Trials and sample Production, and Inspection and Quality Control.
Boyer Machine & Tool Co., Inc is a manufacturer of complex parts, including fuel nozzles, injectors and surgical instruments. Established in 1945, the company is based in Columbus, Indiana and provides precision machining and sub-assembly of products for clients in the aerospace, military, and medical industries. The company offers a number of capabilities, with a focus on CNC milling, wire EDM and Swiss machining. Using ISO 9001:2015 certified quality control equipment, Boyer Machine & Tool Co also provides honing, lapping, grinding, and finishing services for various parts and components used in jet engines, consumer electronics, and transmission systems.
Emachineshop is a manufacturer of custom parts that is headquartered in Mahwah, New Jersey and was founded in 1999. The company offers CNC machining, sheet metal fabrication, and 3D printing, which is also used to accompany the prototyping and production offered. The CNC machining services of the company uses CNC milling, turning, waterjet cutting, and laser cutting. Whilst, the sheet metal fabrication services include plasma cutting and laser cutting. Markets served by the company include the automobiles, gears, motorcycles, mechanisms, and the medical industry.
Knight Manufacturing Co., Inc., established in 1975 with headquarters in Waterbury, Connecticut, USA, is a custom manufacturer of ferrules and stamped parts. The company's product line includes custom hose ferrules, crimp ferrules, special ferrules, rivets, and metal shells made from materials including stainless steel, aluminum, copper, bronze, and alloys. These products are used for various applications, such as within faucets and hose assemblies and for the production of fuses. The company's services include CNC milling and turning, surface grinding, and wire discharge machining. It serves various markets, including electronics, residential electrical, automotive, furniture production, and beverage processing.
Micro-Tronics, Inc., founded in Tempe, Arizona in 1968, is a manufacturer of mechanical assemblies, cloth reinforced diaphragms, solid rubber parts, and complex machined components. The company's product portfolio includes gearboxes, motors, shafts, bearings, and pulleys. Their products are used in industries such as Electronics and Telecommunications, Automotive, Transportation and aerospace and Defense. The company also provides services including national distribution, product selection, customized services, after sales service, technical support and customer service.
Wisconsin Metal Parts, Inc., established in 1988 and based in Waukesha, Wisconsin, USA, is an ISO 9001:2015 certified manufacturer and supplier of metal parts. The company's product range includes big funL, candle wraps, mini hoppers, S-blade, and fiber laser cutting. These products find applications in producing metal parts, from prototype to production. The products primarily serve industries such as Battery and Power Generation, Appliance and Foodservice Equipment, Automotive, and Computer/Telecommunications/Electronics. The company offers services such as Metal Fabrication, Tool and die Making, CNC Machining, and Contract Manufacturing and assembly.
Gensun Precision Machining Co., Ltd, established in 2006 and headquartered in Dongguan, China, is a manufacturer, distributor, and supplier of custom precision machined parts. Their custom machined products cater to industries such as aerospace, medical devices, electronics, telecommunications, and consumer products. Gensun holds ISO 9001:2015 and ISO 14001:2015 certifications, highlighting their adherence to quality. The company helps technical developments and industrial applications by providing the precision components that are crucial for assuring dependability, and efficiency.
Ephrata Precision Parts, Inc., established in 1972 and based in Lancaster, Pennsylvania, USA, is a manufacturer and supplier of precision machined components. The company's product range includes CNC machining, urethane casting, wire and sink EDM, tool & die, and 3D printing. These products are integral for creating parts that meet specific customer requirements. The products serve industries such as home décor, security, metal fabrication, and food processing. The company also offers services like CAD & CAM, precision machining, and polyurethane molding.
Cer-Mac, Inc., established in 1969 and based in Telford, PA, USA, is a manufacturer and supplier of precision machined parts. The company's product range includes CNC machined components, Swiss-turned parts, EDM-finished parts, lapped components, and ground pieces. These products are integral in the assembly of various equipment and devices. It primarily serves industries such as oil & gas, aerospace, medical devices, and optical. Besides, the company provides services like CNC milling, CNC Swiss turning, wire EDM, and RAM EDM.
Arc Drilling Inc., established in 1961 and based in Cleveland, Ohio, USA, is an AS9100 Rev D (2016), ISO 2001:2015, and Nadcap-certified manufacturer and supplier of EDM machinery. Its products include Karl Fischer moisture meters, elemental analyzers, and combustion ion chromatography instruments. These products are used for machining exotic and hardened materials and in mold formation. The company serves the aerospace, ground power, medical, and industrial gas turbine industries. It also provides engineering and internal tooling, machinability consulting, and flow testing services.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Advanced Integrated Technologies, Inc. |
10.0%
|
2 | Centaur Tool & Die, Inc. |
8.0%
|
3 | Wire Cut Inc |
6.0%
|
4 | Astro Machine Works |
6.0%
|
5 | RAM TOOL, INC |
4.0%
|
6 | United Centerless Grinding & Thread Rolling |
4.0%
|
7 | Maroney Company |
4.0%
|
8 | Ephrata Precision Parts, Inc. |
4.0%
|
9 | H&W Tool Company, Inc. |
4.0%
|
10 | Milco Wire Edm |
4.0%
|
Derivation Method
The ranking is calculated based on the click share within the wire electrical discharge machining (edm) service page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 27 | 87.1% |
China | 2 | 6.5% |
United Kingdom | 1 | 3.2% |
Denmark | 1 | 3.2% |