This section provides an overview for concrete vibrators as well as their applications and principles. Also, please take a look at the list of 13 concrete vibrator manufacturers and their company rankings. Here are the top-ranked concrete vibrator companies as of November, 2024: 1.Gilson Company, Inc., 2.Arnold Company, 3.Jamieson Equipment Co., Inc..
Table of Contents
Concrete vibrators are construction equipment used to compact concrete that has not yet been set (ready-mixed concrete).
After the concrete is poured into a formwork, vibration improves the fluidity and increases the density of the concrete. This action removes air from the concrete and distributes the aggregate evenly.
In the past, there were no machines such as concrete vibrators, so the formwork was pounded with a mallet or other tool, or the concrete was repeatedly pierced with a bamboo stick. It is said that this is why the term "placing" came to be used to refer to placing ready-mixed concrete.
Concrete vibrators have evolved over the years, and lightweight and convenient products have been developed, such as cordless types that can work without a power cable, and types equipped with a system that automatically turns the power on and off.
Concrete vibrators are mainly used at construction sites and in the manufacturing process of concrete products.
Examples of concrete vibrators are as follows
Used in many locations to improve the strength and quality of concrete.
Typical concrete vibrators consist of a main body with an internal motor, a vibrating section at the end, a flexible shaft, and an electric rod. Vibrating parts of various shapes and sizes transmit vibrations to the cast concrete to ensure uniformity and density of the concrete material.
There are two main types of vibration mechanisms: the "internal vibration method," which transmits vibration by inserting directly into the concrete, and the "formwork vibration method," which transmits vibration indirectly from the outside. Concrete vibrators fall into the "internal vibration method" and are used on many job sites.
Concrete compaction, when done properly, results in good-quality concrete. Excessive vibration can cause "bleeding," which is the separation of water from the material, and insufficient compaction can cause "jankers" that result in an uneven surface. Not only do these problems make the concrete look unsightly, but they also cause problems of insufficient strength, so care must be taken when installing concrete.
Concrete vibrators vary in terms of power source, the shape of the vibrating section, the diameter of the vibrating section, etc., depending on the product, so it is important to understand the features of each type and purchase the one that best suits the purpose of use.
There are two types of power sources: AC and rechargeable. The AC power supply system is used at construction sites where a power supply is available and cable routing is not a problem. The rechargeable type should be used at construction sites where it is difficult to secure a power source.
The rechargeable type is available in 14.4 V, 18 V, and 36 V. The higher the voltage, the stronger the vibration, but the heavier it tends to be.
Concrete vibrators are classified into the following four types. Each type has a different shape of vibrating part, so it is important to select the appropriate type for your application.
Flexible Type
The hose part can be bent freely, so it can be used in places where the electric rod type cannot be used. This type is used for compaction of overcrowded reinforcement sites and narrow gaps in walls, beams, etc.
Electric Rod Type
The vibrating part of this vibrator is shaped like a rod, which is not soft but has a low vibration. This type is used for concrete processing in factories and at the tops of reinforcing bars.
Spatula Type
This type of vibrator has a spatula-shaped vibrating section and is used in the manufacture of thin concrete products such as U-shaped ditches and catch basins.
Punch Type
This type of concrete vibrator is used for removing air bubbles from inclined surfaces where air bubbles are difficult to escape, and for finishing the surface of concrete products in narrow formwork. It is also used in the manufacture of large products such as revetment blocks and rooting blocks.
The diameter of the vibrating section of a concrete vibrator is a major factor in its operating efficiency. The effective range of vibration is considered to be about 10 times the diameter of the vibrating section, and the larger the diameter, the wider the effective range and the fewer times compaction is required. The larger the diameter, the wider the effective range and the fewer the number of compaction cycles. Using the right size product for the job will improve work efficiency and reduce working time.
When using concrete vibrators, please note the following
*Including some distributors, etc.
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Gilson Company, Inc. is an American manufacturer and supplier of construction material testing equipment based in Lewis Center, Ohio. The company was established in 1939 with a primary focus on manufacturing the testing screen, a laboratory-scale screening machine, to cater to the mining and highway construction industries' requirements. Over time, Gilson has expanded its product portfolio and now offers a wide range of equipment, including ovens and furnaces, scales and balances, general laboratory testing equipment, as well as material testing equipment for aggregates, asphalt, concrete, and soils.
Allen Engineering Corporation is an ISO 9001-certified manufacturer of concrete and related equipment that was founded in 1968 in Piggott, Arkansas. The company's product lineup includes equipment for placing, finishing, and paving concrete operations. These products include riding trowels, concrete mixers, and ride-on polishing finishers. The company also offers contact manufacturing and engineering for clients with unique project specifications. It primarily serves clients in the North American concrete, industrial, and aerospace sectors.
Badger Meter, Inc. was founded in 1905 and based in Milwaukee, Wisconsin. Badger Meter is a manufacturer and marketer of flow measurement, quality, control, and communication solutions in the United States and globally. Badger Meter serves several industries including water treatment, water distribution, aviation, concrete production. Badger Meter offers utility water solutions and commercial & industrial solutions product segments. Together they include products such as meters, software, diagnostics, and quality monitoring.
AIRMATIC was founded in Philadelphia in 1944. AIRMATIC serves a many industries including cement and concrete, oil, gas, energy, biomass, chemical products, feed & grain, food manufacturing, glass & ceramics, and clay. For these industries, AIRMATIC provides installation, maintenance, fabrication, silo cleaning, inspection, and repair, as well as repair and rebuilding of power tools. AIRMATIC also has an extensive lineup of products for sale including air cannons, automatic lubrication systems, belt conveyor components, flow detectors, finishing equipment, safety equipment, industrial vibrators, railcar openers and unloading equipment, rebar tools, valves and actuators, and mechanical force exciters.
NetterVibration, founded in 1953, is a German manufacturer based in Wiesbaden, Hesse, producing industrial vibrators. The company’s product line of 3,000 models includes electric, hydraulic, and pneumatic vibrators. The company also provides custom vibrators, including those engineered for extreme temperatures, lubrication-free operation, and compliance with ATEX directives for potentially explosive atmospheres. The company expands its portfolio by offering plant machinery and related accessories. These products are utilized in diverse industrial processes, such as container cleaning and emptying, bulk material conveying and compacting, as well as material sorting, sieving, and dosing. Industries employing such technology include the automotive, chemical, and construction sectors.
Wacker Neuson SE is a construction equipment manufacturer headquartered in Germany and established in 1848. The company's product line includes a range of quality construction machinery and equipment, including compact excavators, wheel loaders, concrete technology, and compaction equipment. Its equipment features cutting-edge technology for improved performance and ease of use. These machines are durable, precise, and adaptable to various job site conditions. Additionally, the company emphasizes safety, ensuring that its products meet industry standards. The company caters to multiple industries, including construction, agriculture, landscaping, utilities, and municipalities.
OLI SpA is an Italian ISO 9001 certified manufacturer of industrial vibration products founded in 1961 in Medolla, Modena. The company produces various electric and industrial vibrators, frequency converters, and concrete consolidation equipment for removing air bubbles, such as in compacting fresh concrete. These include circular motion vibrating screens, bin activators for silos, and automatic block machines. The company's products chiefly serve clients in the feed and food, plastics, and construction industries.
Enar is a manufacturer of Concrete Vibrators and Equipment and is based in Spain. The company provides a complete range of concrete vibrators and related equipment along with tools and machines for concrete operations such as screeding, compaction, and surfacing. The concrete vibrators are available in different drive types with battery, electric, petrol, diesel, and pneumatic powered motors and even the screeds come with various options of drives and types. They also deal in Bullfloats, trowels, placers, and brushes to provide complete concrete laying and finishing solutions to concrete applications.
Jamieson Equipment Company (JEC) was founded in 1982 and located in the state of Georgia. JEC serves infrastructure-related industries including pavement with concrete, aggregate, and asphalt, chemicals, sewage and waste management, and agriculture and food. JEC sells, installs, retrofits, repairs, and offers training and troubleshooting for a range of components and tools from simple fittings to motion sensors to electronics to valves to actuators, cranes, mixers, silos, hoppers, and plants.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Gilson Company, Inc. |
14.9%
|
2 | Arnold Company |
12.2%
|
3 | Jamieson Equipment Co., Inc. |
10.8%
|
4 | Badger Meter, Inc. |
9.5%
|
5 | OLI SpA |
8.1%
|
6 | Netter Vibration |
8.1%
|
7 | Airmatic Inc. |
8.1%
|
8 | Somai S.r.L. |
6.8%
|
9 | Allen Engineering Corporation |
6.8%
|
10 | BRECON Vibrationstechnik GmbH |
4.1%
|
Derivation Method
The ranking is calculated based on the click share within the concrete vibrator page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 5 | 62.5% |
Germany | 2 | 25.0% |
Italy | 1 | 12.5% |