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This section provides an overview for digital picking systems as well as their applications and principles. Also, please take a look at the list of 13 digital picking system manufacturers and their company rankings. Here are the top-ranked digital picking system companies as of December, 2024: 1.Interlake Mecalux, 2.Daifuku Co., Ltd., 3.KAIHOSYS SDN BHD.
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Categories Related to Digital Picking Systems
A digital picking system is an advanced method where digital displays are installed on warehouse shelves to guide the picking process.
This system allows workers to accurately pick items based on digital instructions, even without prior knowledge of the products. Picking, the process of selecting and moving products or parts from storage for further processing, is essential in warehouse and factory operations.
Digital picking systems are categorized into DPS (digital picking system) for single order picking and DAS (digital assort system) for batch order picking. Both are collectively known in the broader sense as digital picking systems.
Essential in various sectors such as manufacturing, logistics, and retail, digital picking systems streamline operations in shipping and distribution centers, including those for food, apparel, and e-commerce. DPS is particularly beneficial for operations handling a wide variety of products in small quantities, while DAS suits environments distributing large quantities of fewer products to consistent destinations.
Equipped with indicators on shelves and containers, these systems use LEDs to display item counts and locations, enhancing energy efficiency. They enable error reduction, improve efficiency regardless of worker skill level, and facilitate a paperless environment. However, the digital control of item locations can limit the flexibility of storage arrangements. To optimize costs, combining digital picking systems with handy terminals for less frequently shipped items can be effective.
Selecting the right digital picking system involves assessing suitability for your operations, expected benefits, costs, and implementation timeframe. A trial period is crucial to evaluate system effectiveness.
Verify the system’s compatibility with your picking methods, whether single or batch order picking, ensuring it can adapt to order variations.
Evaluate whether digitalization will enhance productivity and identify which functions will benefit specific tasks, such as picking guides and work history management on tablets.
Consider the ease of use and additional features of the system, including device management for multiple tablets and automatic problem reporting, to ensure high operational convenience.
*Including some distributors, etc.
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Interlake Mecalux, established in the USA in 2000, is a manufacturer of intralogistics technology for optimizing the inflow and outflow of goods. It offers a range of automated storage and retrieval systems (AS/RS) designed to streamline storage, preparation, and shipment processes. This includes the Pallet Shuttle system for compact storage and supply chain improvement, semi-automatic storage solutions for easy loading and unloading, the mobile Regala system, pallet transport systems for stacking and distributing goods, and automated pallet handling with electronic switches. The company also employa the Fifo/Lifo system, prioritizing the last-loaded pallet for unloading efficiency in shared passages.
DIGI America Inc., a subsidiary of Asahi Koki Seisakusho K.K. headquartered in Somerset, New Jersey, United States, is a part of the global DIGI brand and is a manufacturer of industry packaging, weighing, and POS equipment. The company's product portfolio includes digital signage, retail scales, and POS for mass merchandisers. Its products are used in manufacturing facilities for weighing, wrapping, and labeling, as well as retail stores for weighing and transactions. It also provides a cloud-based platform to support and centralize data used by its clients using its products.
Daifuku Co., Ltd., established in 1937, is a Japanese manufacturer headquartered in Nishiyodogawa-ku, Osaka, specializing in automated material handling solutions. The company’s product lineup encompasses intralogistics solutions, including automated storage and retrieval systems (AS/RS), conveyors and sorters, as well as picking and vehicle systems. The company also offers cleanroom automated material handling systems (AMHSs) for semiconductor and flat panel manufacturing environments. In the automotive sector, it provides automated systems, including chainless conveyor systems, equipment for electric vehicle (EV) battery mounting, and monorail systems. The company also supplies products for applications in airports, car wash facilities, columbaria, and wireless power supply systems.
Pick To Light Systems S.L., based in Gipuzkoa, Spain, was founded in 2002 as part of AIOI Systems (Japan) and is a designer, manufacturer, and distributor of digital picking systems. The company's products include a range of traditional and wireless digital pick-to-light picking devices, as well as complete material handling systems for production plants and logistics and distribution providers. The company has numerous clients across various industries, including Cadbury, Taiko Foods, and UPS.
Similan Technology Co., Ltd., headquartered in Samutprakarn, Thailand, is a developer, distributor, and supplier of logistics solutions. The company's product portfolio offers a wide range of components, software, and hardware for logistics and distribution companies, including warehouse management systems, handheld RFID and GPS devices, and networking equipment. It also offers a full suite of IT services, including IT maintenance, network monitoring, and consulting, and its partners include Acer, Cisco, and Cyberoam.
ULMA Handling Systems, founded in 1988 and headquartered in Gipuzkoa, Spain, is a distributor and supplier of material handling and logistics solutions. The company's product portfolio offers a range of automated material handling solutions, such as automated warehouses with palletized or boxed foods and palletizing robots with a proven track record working with logistics operators, food processing companies, and supermarkets, among other sectors. Its clients include Sinteplast, Ynsect, and Saica Pack, with successful projects in Spain, Argentina, and France.
FALCON AUTOTECH PVT LTD, established in 2010, is a global supplier of Intralogistics Automation Systems, with its headquarters located in Pradesh, India. Falcon Autotech is a client's technological partner, offering intelligent, inventive, adaptable, and economical solutions to address challenges within Warehouse Intra-logistics. Moreover, this corporation is a crucial Indian enterprise specializing in the development, production, distribution, deployment, and upkeep of cutting-edge warehouse automation systems on a global scale. Falcon Autotech has a distinctive advantage in its ability to consistently augment its range of offerings and provide comprehensive intra-logistics solutions to address many challenges within the supply chain.
Nyata Mahir Sdn. Bhd., founded in 2006 and headquartered in Kuala Lumpur, Malaysia, is a developer and a supplier of customized automation and process manufacturing tracking systems and solutions through hardware and software. The company's scope of products for organizations includes embedded automation products, plant tracking solutions, and distribution center management solutions. These products include hardware solutions such as ATX motherboards, CPU modules, and scanning devices that are deployed through network-connected plant equipment and managed with handheld devices and web-based applications, each customized to meet client requirements. It serves the manufacturing, material handling, and logistic sectors.
Kaihosys Sdn. Bhd., founded in 2011 and headquartered in Selangor, Malaysia, is a developer and a supplier of customized software solutions on an enterprise scale. The company's scope of product deployment for large organizations includes custom web ERP applications, online commerce solutions, and mobile applications. Its modular-based software products are designed to allow growth and expandable capabilities while integrating with other popular enterprise solutions, such as Sales Force, on the cloud. Its success stories include AI mapping, the tracking and handling of containers for Mercedes-Benz, and the warehouse management system for HP Malaysia.
Brightpick, founded in 2021 and a subsidiary of Photoneo Brightpick Group, is an American supplier headquartered in Cincinnati, Ohio, specializing in AI-powered robots. The company's product portfolio includes solutions for grocers, retail, and third-party logistics (3PLs). These solutions are employed in warehouses to automate tasks such as order picking, consolidation, dispatch, and replenishment. Notably, the company's flagship product, an AI-powered picking robot, enhances warehouse operations by autonomously identifying and retrieving items from shelves. The robots are integrated with machine learning algorithms to help in sorting and packaging, which reduces human errors in warehousing, manufacturing, and logistic industries.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Daifuku Co., Ltd. |
23.8%
|
| 2 | Interlake Mecalux |
19.0%
|
| 3 | KAIHOSYS SDN BHD |
16.7%
|
| 4 | FALCON AUTOTECH PVT LTD |
9.5%
|
| 5 | DIGI America Inc. |
7.1%
|
| 6 | Nyata Mahir |
7.1%
|
| 7 | SIMILAN TECHNOLOGY CO., LTD. |
4.8%
|
| 8 | Brightpick |
4.8%
|
| 9 | Ioi System |
4.8%
|
| 10 | Pick To Light Systems S.L. |
2.4%
|
Derivation Method
The ranking is calculated based on the click share within the digital picking system page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
Spain
|
3 | 27.3% |
|
United States of America
|
2 | 18.2% |
|
Japan
|
2 | 18.2% |
|
Malaysia
|
2 | 18.2% |
|
Thailand
|
1 | 9.1% |
|
India
|
1 | 9.1% |
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