This section provides an overview for hole cutters as well as their applications and principles. Also, please take a look at the list of 9 hole cutter manufacturers and their company rankings.
Table of Contents
Hole cutters are tools for cutting holes out of sheet materials such as metal, wood, and plastic.
They have circular blades and are available in manual, electric, and mechanical types.
The manual type is easier to drill holes than those using drill bits. The electric type has a stronger cutting force than the manual type and is suitable for drilling large holes and processing hard materials. The mechanical type can feed material automatically and drill holes at high speeds, and can also be used for a wide variety of operations by changing cutter blades to cut holes of different diameters.
Drilling holes for wiring in ceilings, drilling holes for installing ventilation fans in kitchens and toilets, etc.
Drilling holes to thread bolts into automobile and aircraft panels, drilling holes to install water and gas pipes, etc.
Drilling holes for wiring and piping, drilling holes for interior furniture installation, etc.
Drilling holes to fix fences and signs, drilling holes to install road signs, etc.
Drilling holes in plastic and metal instruments, etc.
Hole punching of paper, etc.
The following types of hole cutters are available.
This tool has a circular blade and is used to cut the material to be processed manually. Since it is a manual tool, its processing accuracy is slightly less than that of mechanical or electric tools, but it is low-priced and easy to use.
Electric hole cutters are suitable for drilling large holes and processing hard materials, as they have stronger cutting power than the manual type.
Mechanical hole cutters are able to feed material automatically and drill holes at a high speed. They are suitable for mass production at production sites and for precision machining.
Core drills are hole cutters for cutting out large-diameter holes. The center of the hole is set by the drill bit attached to the center, and the surrounding area is cut out by the blade.
Chamfering hole cutters are used to process the end face after drilling. The beveling hole cutter has an angled cutting edge, and the end face is chamfered while the chips are discharged, resulting in a clean machined surface.
A step drill is a type of hole cutter that can expand a hole in stages. While a normal hole cutter cuts a hole of a fixed diameter at a time, a step drill is a drill bit with multiple steps of different diameters, allowing the hole to be expanded step by step.
In general, hole cutters can drill holes accurately and efficiently by adjusting the rotational speed and rate of progression. It is important to select the appropriate cutting edge and processing conditions according to the hardness and thickness of the material to be processed.
The cutting edge rotates, enabling high-speed drilling. The circular shape of the cutting edge enables accurate positioning for high-precision drilling.
The hole cutter uses a hard material for the cutting edge, making it possible to work with hard materials such as iron and stainless steel. Since a large hole can be cut through at one time, larger diameter holes can be drilled than with conventional drill bits. The end face of the hole after cutting is perpendicular to the cutting surface, resulting in a beautiful finish.
Hole cutters can drill holes up to a certain depth by using a depth-limiting ring (stopper function). In addition, many of the cutting edges are removable for easy replacement, and the cutting edges are made of a hard material for superior durability.
Due to the limited strength of hole cutters, they may not be able to cut through very large holes, or they may not be able to cut holes beyond a certain depth due to the vibration produced by the hole cutter.
In addition, hole cutters can cut through a large hole at a time, but this may cause burrs to form around the hole. In such cases, the burrs need to be removed.
When drilling a hole with a hole cutter, a pre-hole may be required. A pre-hole is a small hole that is drilled to facilitate insertion of the cutting edge.
The pre-hole reduces vibration during cutting, prevents the cutting edge from breaking, and improves drilling accuracy and speed by allowing the hole cutter's cutting edge to enter the material more smoothly. To reduce vibration, drill a pre-drilled hole with a drill bit or center punch.
*Including some distributors, etc.
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Greenlee Textron, Inc., founded in 1862, operates as a significant manufacturer in the industrial and electrical tool industry. The company provides a range of products and solutions related to warehousing, transportation, and general storage. As a key contributor in the machinery manufacturing sector, Greenlee Textron, Inc. offers power-driven hand tools and other general purpose machinery, addressing various industrial needs. The company's business in multiple locations, including Rockford, IL, and Southaven, MS, underscores its run to serving diverse sectors and fulfilling the requirements of professionals worldwide.
Champion Cutting Tool Corp. (Champion) is a manufacturer and distributor of cutting tools that was established in 1897 in Rockville Centre, New York. The company offers a broad range of cutting tools for use in metalworking, such as magnetic drill presses, carbide-tipped hole cutters, end mills, and sheet metal cutters. It also offers related products and accessories, such as dies and taps, various abrasives, and saw blades. Champion products are used by clients in woodworking, metalworking, and construction, as well as by manufacturers and OEMs in the automotive industry.
3keego, established in 1976 and headquartered in Taichung City, Taiwan, is a manufacturer that specializes in the design and manufacturing of cutting tools. The company offers a range of cutting tools, including hole cutters, annular cutters, and magnetic drills. It also provides tungsten carbide tipped. Its cutters are designed to drill holes in thick and hard metals. The company has achieved ISO 9001:2015, CE, and SGS certifications. It serves a wide range of industries such as metalworking, construction, automotive, aerospace, oil, and more.
Aotai Machine Manufacturing Co., Ltd. is a professional pipe cutting and beveling machine and automatic welding Fixture manufacturer since 1995 and headquartered in Binhai Industry Area, Wenzhou, China. The company's product portfolio comprises of pipe hole cutters, orbital pipe cutter machines, plate beveling machines, and stationery machines built and tested by its in-house CNC lathes and testing instruments. The company is a Member of the China Welding Society and offers products used for plate, flange, transmission, and pipe applications.
K&W Tools Co., Ltd., founded in 1973 and based in Taiwan, is a major manufacturer in the saw manufacturing industry. The company offers over 60 types of precision-made saws, blades, hole saws, and accessories. With a production capacity of more than one million pieces per month, it caters to both domestic and international markets. With an extensive experience and its ability to deliver products coupled with professional multi-lingual services and on-time shipping deliveries, it continues to expand its clientele and meet the increasing demand for quality ODM products and OEM requests.
LENOX hand tools, founded in 1915, is a manufacturer of hand tools based in the United Estates. Their product range includes cutting tools, saws, and blades, catering to professionals in many sectors, including construction and metalworking. Durable, high-performance professional power tool accessories include reciprocating, drill bits, and metal-cutting circular saw blades.The company continues to provide efficient solutions that enhance productivity and performance on the job, meeting the needs of professionals across different trades.
Malco Products Inc, founded in the year 1950, based in Annandale, Minnesota, USA is a manufacturer and supplier of trade tools for HVAC. The product portfolio includes apparel, HVAC sheet metal fabrication, fiberglass duct and fence installation essentials, fiber cement siding, roofing essentials, backer board essentials, vinyl siding tools, tubing tools, drywall ceiling, marking, and scribe tools, job site essentials, measuring tools, automotive essentials, pliers, automotive and job site essentials, fastening and measuring tools, screws, tool bags, and kits. The products are used in multiple industries which include construction, vehicle, and machinery.
Klein Tools is a fifth-generation family-run producer of hand tools founded in 187 and headquartered in Lincolnshire, Illinois. Klein Tools sells worldwide directly and through distributors. Klein Tools has a family of companies under its brand including Alco, Civitella, Mumme Tools, Tulmex, and Wattmaster. Klein Tools serves several industries including construction, HVAC/R, plumbing, telecom, municipal, and industrial. Some of the tools Klein Tools produces include non-contact voltage tester bens, multi-bit screwdrivers, digital circuit breaker finders, advanced circuit tracer kits, and multi-bit electronics screwdrivers.
Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 3 | 50.0% |
Taiwan | 2 | 33.3% |
China | 1 | 16.7% |