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This section provides an overview for production control systems as well as their applications and principles. Also, please take a look at the list of 17 production control system manufacturers and their company rankings. Here are the top-ranked production control system companies as of December, 2024: 1.Oracle, 2.DISTRIBUIDORA INTERNACIONAL CARMEN, S.A.U., 3.TechnipFMC.
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Categories Related to Production Control Systems
A production control system is a system used to manage the various operations of a manufacturing company in an integrated manner.
For example, a production control system is used as an inventory control system to determine how many parts of inventory are left. A production control system can also be used as a process control system or a quality control system.
Production control is the management activity in the manufacturing industry to produce products of a given quality, at an appropriate cost, in the required quantity, and on time. A production control system centralizes information related to production, such as purchasing, orders, inventory, processes, quality, and costs, in order to manage production systematically.
In the past, they existed in a simple form, where products and parts were numbered at the manufacturing site and the progress of the production process was managed. However, it has evolved over time and is now a form of computerized supply chain management for all processes.
Production control systems are used in all areas of the manufacturing industry. From the smallest factory to the largest company with multiple factories, production control systems are used regardless of the size of the company.
However, it is important to note that the production control requirements differ depending on the product, production method, and size of the company. Some production control systems are small enough to perform process control, quality control, and inventory control at the manufacturing site, while others cover a wide range of areas, such as demand forecasting, purchasing management, and cost control.
It is recommended that an optimal production control system be built for each manufacturing site, and it is important for each company to implement a Production Control System that is suited to its needs.
Production control systems work in combination with process control systems and quality control systems. A production control system is an integrated system that brings together several control systems.
The main control systems included in a production control system are:
A process control system manages each process at the manufacturing site and checks the progress of each process in order to deliver the final product on time. When a part of the process is subcontracted, the system checks the status of input to and acceptance from the subcontractor.
A quality control system is a system that checks and manages the quality of purchased raw materials, parts, etc. at each stage from receipt to shipment of final products in order to prevent product defects.
An inventory control system is a system that manages the location of items in a warehouse, records of items being moved in and out of the warehouse, etc., in order to maintain an appropriate level of inventory. Inventory control covers not only the inventory of final products but also the inventory of raw materials and parts used in manufacturing.
Therefore, in addition to inventory information in the warehouse, it is necessary to integrate information on material purchases, manufacturing processes, sales, etc. for inventory control.
A demand forecasting system is a system that forecasts demand using a model appropriate for the product based on past performance. It helps to optimize inventory and allocate resources appropriately.
Applications of Production Control Systems
In addition to the systems mentioned above, a production control system may also include a purchasing management system, a cost management system, and a sales management system. By integrating all of these systems with the Production Control System, proper management at each stage can be achieved.
Purchasing Management System
A purchasing control system is a system for purchasing materials and other items for products at the production site. In fabless companies that do not have factories, not only materials but also products themselves may be purchased.
Cost Management System
A cost management system is a system that performs management such as cost calculation, analysis, and simulation. The purpose of implementing a cost management system is to understand and analyze costs, maximize profits, and respond to risks through optimal cost management.
Sales Management System
A sales management system is a system by which a company or factory receives orders and controls the flow of money and products. It can be described as a system whose purpose is to sell products and earn money.
*Including some distributors, etc.
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Oracle Corporation, founded in 1977 and headquartered in Austin, Texas, is an American multinational technology manufacturer, specializing in database software, cloud infrastructure, and enterprise software solutions. Oracle provides solutions through Oracle Cloud Infrastructure (OCI) and Oracle Cloud Applications. OCI is a global cloud data center infrastructure spread across 44 interconnected geographic regions for commercial and government purposes. Oracle Cloud Applications offer a suite of software-as-a-service (SaaS) applications, including enterprise resource planning (ERP), enterprise performance management (EPM), supply chain management (SCM), customer relationship management (CRM), and human capital management (HCM) software. Oracle caters to industries such as finance, healthcare, and manufacturing.
NetSuite, established in 1998 and headquartered in Redwood City, California, United States, is a manufacturer of cloud-based business management software. Some of the products offered include Enterprise Resource Planning (ERP), Customer Relationship Management (CRM), Professional Services Automation (PSA), and e-commerce solutions. These products are used by businesses to manage their operations, including accounting, inventory management, sales, and customer service, giving the visibility, agility, and control to make the right decisions quickly.
Siemens USA was established in Washington D.C. in 1988, and is the American branch of Siemens AG, the German manufacturer, supplier, and distributor of automation, electrification, and digitalization products established in 1847. The company’s extensive product portfolio includes smart infrastructure products, power generation and transmission products such as gas turbines and transformers, and medical imaging as well as laboratory diagnostics products such as CT scanners and MRI machines. It also offers mobility products and automation management software. The company operates throughout North and South America, and is certified to ISO 9001, ISO 14001, ISO 27001, and OHSAS 18001 standards.
Distribuidora Internacional Carmen, S.A.U., based in Zaragoza, Spain, has been a manufacturer and distributor of stainless steel fittings, hydraulic, and pneumatic components since its establishment in 1983. The company primarily produces various stainless steel fittings such as couplings, flanges, and adapters. It also offers hydraulic components such as hoses and swage ferrules, along with custom manufacturing services for client projects. The company’s products are commonly used in construction, agriculture, and mining operations.
Bondioli & Pavesi Inc. is a manufacturer of hydraulic and mechanical products established in 1980 and located in Ashland, Virginia, USA. The company offers gearboxes for mechanical drives, power take-off (PTO) drive shafts for transmitting power in industrial machinery, and axial piston pumps and motors for converting mechanical energy to hydraulic energy. It also offers directional control valves, gear pumps and motors, and heat exchangers for transferring heat between fluids. The company is ISO 50001 and ISO 14001-certified, and mainly serves clients in the energy, construction, and industrial automation sectors.
Shoritsu Electric Industry Co., Ltd., established in 1958 with headquarters in Kawasaki City, Japan, is a manufacturer of PCBs (printed circuit boards), mount assemblies, and custom solutions. The company offers various printed circuit boards, including custom boards and PCB mounting, and also offers complete final product assembly. It also specializes in electronic device solder wire, soldering iron cleaner, and automatic soldering device development and manufacturing. Its capabilities include small batch and multiple variety production, short delivery times, low-cost component purchasing through subsidiaries, and reproduction of discontinued products.
FMC Technologies Inc. Measurement Solutions, headquartered in Newcastle Upon Tyne, United Kingdom, has been a manufacturer and supplier of fully integrated projects, products, and services to the traditional and new energy industries since 1884. The company makes subsea production systems, intelligent machines, integrated ecosystems, metering control solutions, and pressure controllers. It also supplies terminal management solutions, offshore floating renewables, greenhouse gas removers, and energy systems for fleet subsea, surface, and new energy applications.
Mitsubishi Power, Ltd. is headquartered in Tokyo, Japan as a manufacturer of power generation technology and solutions since 2014. The company designs products that are utilized to build power plants, such as they make Gas Turbines that are the core product for Gas turbine combined cycle (GTCC) power plants. Similarly, their Steam turbines and Boilers are vital for thermal and geothermal power plants, and their Turbine generators provide solutions for cooling systems. Their power systems can handle enormous projects and Energy Storage solutions solve short-term as well as long-term power storage needs.
Umezawa Cyuko Co. Ltd. is a manufacturer of industrial machine components and dies established in 1948 and based in Fuji City, Shizuoka, Japan. The company's products include standard or custom machine components for industrial machinery, styrene foam patterns for casting processes, and cast pieces for press dies. It also offers general machining services such as parts assembly, as well as art casting services for custom tiles or nameplates. The company is ISO 9001-certified, and primarily serves clients in the manufacturing, automotive, and construction industries.
Baker Hughes Co. (BHC) is an American service provider and manufacturer of industrial oilfield equipment that was established in 1987 following the merger of Baker International and Hughes Tool Company. Based in Houston, Texas, the company produces several categories of oilfield products including drilling equipment, pipe and subsea production systems, generators, and storage systems. It also offers process control components and actuators such as pumps, valves and regulators. BHC provides various services for oilfield and liquefied natural gas (LNG) operations, including regasification, well construction, transportation, and storage.
Toyota Motor Corporation was established in 1937 in Aichi Prefectur, Japan, and is a manufacturer and supplier of Toyota motor vehicles. The company offers a diverse brand of vehicles, including Toyota Yaris, Toyota Hilux, Fortuner, Toyota Avalon, and Toyota Tundra. It is affiliated with other brands like Toyota Financial Services, Toyota Home, Toyota Marine, Agribio, and Welwake Businesses. In addition to receiving the Shizen Kyosei Site certification from the government, the company has also joined the 30by30 Alliance for Biodiversity to actively contribute to environmental conservation.
Nippon Shindo Company, Limited, established on April 9, 1938, and based in Sakai City, Osaka, Japan, is a manufacturer and supplier of copper brass rods, and related items. The company's product range includes copper brass rods, forgings, and associated production control systems. These products are essential in various manufacturing and construction processes. They primarily serve industries such as Construction, Automotive, Electronics, and Aerospace. It also offers services like Product Information, Production Control System implementation, Quality and Environmental assurance, and product catalogs.
Ranking as of December 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Oracle |
13.2%
|
| 2 | DISTRIBUIDORA INTERNACIONAL CARMEN, S.A.U. |
10.5%
|
| 3 | TechnipFMC |
10.5%
|
| 4 | Bondioli & Pavesi Inc. |
10.5%
|
| 5 | Shoritsu Electric Industry Co., Ltd |
7.9%
|
| 6 | Siemens USA |
7.9%
|
| 7 | AUO Corporation |
5.3%
|
| 8 | HOKKO Co.,Ltd. |
5.3%
|
| 9 | SEP Logistik AG |
5.3%
|
| 10 | Baker Hughes Company |
5.3%
|
Derivation Method
The ranking is calculated based on the click share within the production control system page as of December 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
|
Japan
|
6 | 42.9% |
|
United States of America
|
4 | 28.6% |
|
Italy
|
1 | 7.1% |
|
United Kingdom
|
1 | 7.1% |
Taiwan
|
1 | 7.1% |
Germany
|
1 | 7.1% |
127 products found - Page 4
127 products - Page 4
Taiyo Nippon Sanso Gas & Welding Co., Ltd.
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We also proactively customize systems to suit the needs of workers who are familiar with the production site.
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■Summary ``Amazing Factory Manager Plus'' bundles the production management system ``Amazing Factory Manager'', which is specialized for small and ...
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Centrally manage not only property drawings (paper and various CAD data) but also production processes, photos, PDFs, audio, videos, Word, Excel, a...
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Full-fledged MRP capable of complete tracing including processed products, actual cost, and support for construction changes.
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5.0 Company Review
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