This section provides an overview for electropolishing chemicals as well as their applications and principles. Also, please take a look at the list of 11 electropolishing chemical manufacturers and their company rankings. Here are the top-ranked electropolishing chemical companies as of November, 2024: 1.Electro-Glo Distribution Inc., 2.Jacob Hay Company, 3.Quality Fabricators Inc.
Table of Contents
An electropolishing chemical is a specialized liquid used in the electropolishing process, which involves ionizing and polishing metal surfaces to achieve an extremely smooth finish. When an object is immersed in an electropolishing chemical and electricity is applied, the surface of the object dissolves, smoothing out surface irregularities and enabling micron-level polishing. This technique is commonly used for deburring machinery, enhancing the surface performance of medical devices, and improving semiconductor products.
Electropolishing chemicals are primarily used for items requiring a high level of surface finish, such as stainless steel products. For example, in stainless steel, electropolishing removes iron from the surface, increasing the chromium ratio and forming a passive film that prevents rust and enhances durability. This process is also effective in preventing surface contamination, as it removes fine irregularities where dirt and viruses can adhere, making it ideal for stainless steel products in medical equipment, food equipment, vacuum chambers, and semiconductor equipment. Additionally, electropolishing is used for deburring, removing weld marks, and modifying surface shapes, such as sharpening cutting edges of surgical instruments.
Electropolishing chemicals work by facilitating the ionization of metal surfaces when immersed in the chemical and subjected to an electric current. The process results in the formation of a mucous layer on the metal surface, which varies in thickness based on the surface contours, leading to differential ionization rates and resulting in a smoother surface. Common materials suitable for electropolishing include stainless steel, titanium, and aluminum, with the chemical composition typically including sulfuric acid, phosphoric acid, and alkaline solutions.
Electropolishing enhances surface durability, prevents contamination, and provides a lustrous finish. The final appearance of the surface varies based on the metal and chemical combination, requiring preliminary testing with a small sample piece. Additionally, electropolishing can improve corrosion resistance, unlike physical polishing, which may remove protective surface films. The liquid nature of electropolishing chemicals allows them to reach intricate structures and small details, although care must be taken to remove any remaining solution from fine gaps post-polishing.
Disposal of electropolishing chemicals requires careful consideration due to the presence of various chemicals. Discharge standards set by environmental laws and local regulations must be adhered to, particularly concerning toxic substances like hexavalent chromium. Facilities with waste treatment mechanisms should treat the effluent appropriately, while others may outsource to wastewater treatment companies. Planning for the disposal of waste liquid is essential for smooth operation and environmental compliance.
*Including some distributors, etc.
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New England Electropolishing was established in 1985 and headquartered in Fall River, MA, as a manufacturer of stainless steel electropolishing machinery. The company began by providing core services in electropolishing high-volume small parts and later expanded to include larger weldments and vessels. Its capacity for electropolishing parts ranges from intricate hypodermic tubing to structures larger than 45 square feet. The company has experience working within the medical, precision machining, and semiconductor industries. The company obtained ISO 9001 and ISO 13485 certifications that recognize the standards of quality management in medical devices.
RBP Chemical Technology, Inc., founded in 1954, works as a distinguished manufacturer and supplier of intelligent chemistry solutions, catering primarily to the printing, medical, and PCB manufacturing sectors. The company offers a spectrum of offerings, from specialty development and analytical services to custom manufacturing. Branded as the Intelligent Choice, RBP Chemical Technology has gained industry name for its adeptness in recommending fitting products for various applications, ultimately resulting in optimal cost savings for clients. Operating from Milwaukee, Wisconsin, the company's unwavering voyage has solidified its position as a successful and effective industry pioneer.
Esma, Inc., has been a manufacturer of ultrasound cleaners, automated passivation, and Electroploshing equipment since 1972, utilized in the dental lab market and medical device applications for low-volume production of precision parts. The company in South Holland, IL 60473 USA, also manufactures a line of electropolishing equipment and corresponding electropolishing solutions. The company offers an approach to automating the ultrasonic cleaning process by transferring liquids to a single ultrasonic process chamber from individual heated storage tanks designed to re-use and filter the detergents, acids, and rinse water.
Arrow Cryogenics Inc. was established in 1983, is headquartered in Blaine, Minnesota, and is a manufacturer and supplier of metal finishing and coating services, particularly in the field of cryogenics. The company's portfolio consists of cryogenic processing, deburring, and finishing metal, plastic, and rubber components. It manufactures cryogenic chambers that provide ultra-low temperatures for medical research, including cryopreservation and cryosurgery. It supplies many cryogenic fluids and gases, including liquid nitrogen, liquid oxygen, and compressed helium. The company maintains ISO 9001:2015 and NADCAP certifications.
OneMonroe, formerly known as Monroe Engineering Products, is an industrial manufacturer and distributor of hardware, electrical components, rubber & sealing, and cables & harnesses. Based in Rochester Hills, Michigan, the company has been serving its customers since 1955. Their product line is extensive, catering to a diverse range of customers in various industries, such as aerospace/defense, automotive, medical, and transportation. OneMonroe is an ISO 9001:2015 & AS9100D certified company that specializes in custom manufacturing, hinges, piano hinges, adjustable handles, and many more products.
Electro Polish Systems was established in 1991 and is based in Germantown, Wisconsin, USA, as a manufacturer and distributor of electropolishing solutions and electropolishing cleaners. The company's product portfolio encompasses various chemicals, including EPS Cleaner/Deox1, EPS Cleaner/Deox2, Citri-Steel, and EPS Stainless Pickle, among others. The chemicals possess the ability to smooth, plate, deburr, and clean metal surfaces, contributing to the overall quality and finish. The company serves various industries, such as microprocessors, medical, aerospace, pharmaceutical, food, plumbing, and automotive.
Jacob Hay Company was founded in 1935 and is based in Wheeling, Illinois, USA, as a manufacturer, designer, and supplier of electropolishing and passivation equipment. Offering various products, the company provides automatics, modules, waste treatment systems, line cards, and custom equipment, as well as offering services such as design, consulting, and seminars. The products and services optimize manufacturing, enhance productivity, ensure efficient waste treatment, and cater to evolving business needs, ultimately improving operational efficiency and environmental sustainability across industries. The company caters to various industries, including manufacturing, environmental services, waste management, industrial automation, and consultation services.
Foster Chemicals GmbH was established in 1981 and is headquartered in Jüchen, Germany, as a manufacturer of products for treating surfaces. The product portfolio of the company encompasses the Ferr Croll Series, Chela Clean PR Series, Ferrox Series, and FAV 10, among others. The products play a crucial role in metal pretreatment for enhanced paint adhesion and longevity, effective cleaning and degreasing of various materials, and thorough yet gentle hand cleaning. The company serves various industries, such as automotive, manufacturing, construction, and maintenance, for metal pretreatment, cleaning, and degreasing applications.
Quality Fabricators Inc. was founded in 1973 and is headquartered in Barrington, New Hampshire, USA, as a manufacturer and supplier of custom-fabricated 316L stainless steel components and products. The product list of the company consists of Multiple Ports Manifold, Tri-Clamp Reducing Tee Manifold, 1" Tri-Clamp x Spray Ball Diptube, 1/2" BW 90 Elbow x Reducing Ferrule Valve, and 1/2" x 1.5" Tri-Clamp Instrument Tee. The products are employed for various purposes, including electropolishing, citric passivation, mechanical polishing, specialty fittings, and TIG/orbital welding.The company serves various industries, such as pharmaceuticals, biotechnology, aerospace, automotive, electronics, and manufacturing.
Electro-Glo Distribution Inc. was established in 1957 and is based in Princeton, Illinois, USA, as a manufacturer and distributor of electropolishing chemicals. The company's product portfolio encompasses #100 Silicon-Free Aluminum, #1000 Titanium, Glass Erlenmeyer Flask, Plastic Funnel, and Liquid Hand Sanitizer, among others. The products are essential in laboratories, aiding in precise measurements, chemical reactions, efficient liquid handling, and hand hygiene to prevent infections. The company serves various industries, such as medical, dental, pharmaceutical, automotive, and aerospace.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Electro-Glo Distribution Inc. |
18.9%
|
2 | Quality Fabricators Inc |
13.5%
|
3 | Jacob Hay Company |
13.5%
|
4 | Electro Polish Systems |
10.8%
|
5 | Esma, Inc. |
10.8%
|
6 | RBP Chemical Technology Inc. |
8.1%
|
7 | New England Electropolishing |
8.1%
|
8 | Arrow Cryogenics, Inc. |
8.1%
|
9 | OneMonroe |
5.4%
|
10 | Verder Scientific |
2.7%
|
Derivation Method
The ranking is calculated based on the click share within the electropolishing chemical page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 7 | 77.8% |
Germany | 2 | 22.2% |