12 Ultrasonic Polishing Machine Manufacturers in 2024
This section provides an overview for ultrasonic polishing machines as well as their applications and principles. Also, please take a look at the list of 12 ultrasonic polishing machine manufacturers and their company rankings. Here are the top-ranked ultrasonic polishing machine companies as of April, 2024: 1.Falcon Tool Company Inc., 2.Envoy Technosys Private Limited, 3.MICROSUPERSONICS.
Table of Contents
Categories Related to Ultrasonic Polishing Machines
What Is an Ultrasonic Polishing Machine?
Ultrasonic polishing machines are polishing machines that use ultrasonic waves.
They are useful in situations that are difficult to handle with conventional large abrasives, grinders, and tools. Ultrasonic polishing machines are characterized by their ability to perform polishing operations efficiently. This is done by attaching a blade or grinding wheel to the tip of the machine and applying minute vibrations at tens of thousands of times per second.
The high polishing performance also enables processing in a short time, contributing to improved productivity. Furthermore, the ultrasonic polisher can be used for micro-structured surfaces and brittle materials, enabling processing that has been difficult with other types of polishers.
Because of these features, ultrasonic polishing machines are used in a wide range of fields, and further applications are expected as this technology continues to evolve.
Uses of Ultrasonic Polishing Machines
Ultrasonic polishing machines are suitable for pinpoint polishing and finishing operations and can be used to process fine details. In particular, they are utilized for deburring electronic parts and precision equipment. Ultrasonic polishing machines can efficiently remove burrs from minute areas that are difficult to approach with conventional polishing machines.
They are also useful in the engraving and precious metal processing fields. Because of their ability to work with fine detail, they can create beautiful designs using advanced processing techniques. In addition, the polishing process reduces alteration and distortion of the material, making it suitable for processing precious jewelry.
Principle of Ultrasonic Polishing Machines
Ultrasonic polishing machines use ultrasonic micro-vibrations to perform polishing, and depending on the uses of the machine, they can be used for ultrasonic spindle processing or ultrasonic abrasive processing.
Both types of polishing are performed by sending ultrasonic vibrations to the tip, causing minute vibrations of tens of thousands of times per second. Depending on the frequency of these vibrations, it is possible to adjust the accuracy of the processing and the polishing speed.
1. Ultrasonic Spindle Processing
This method involves attaching a grinding wheel to the tip of an ultrasonic polishing machine and polishing the surface. A horn is connected to the grinding wheel, which rotates to send ultrasonic vibrations to the grinding wheel.
Cutting oil is applied to the polished surface for efficient polishing. The surface can be polished to a high degree of accuracy.
2. Ultrasonic Abrasive Grain Processing
This is a method of polishing by pouring minute abrasive grains under an ultrasonic polishing machine. Here, too, ultrasonic vibrations applied to the horn are transmitted to the processing tool at the tip. However, it is the abrasive grains underneath that actually grind the surface. It is possible to polish minute holes and large surfaces at the same time.
Types of Ultrasonic Polishing Machines
There are several types of ultrasonic polishing machines, mainly handheld, table, and automated types. It is important to select the ultrasonic polishing machine that best suits your application and work environment.
1. Hand-Held Type
Hand-held ultrasonic polishing machines are small, hand-held, hand-operated polishing machines. Due to their compactness, they are especially suited for polishing small spaces and fine details. Their portability also makes them convenient for on-site work.
2. Table Type
Table type ultrasonic polishing machines are those that work on a fixed work table. They are suitable for precision processing and mass production, and enable high-precision polishing in a stable work environment.
3. Automated Type
Automated ultrasonic polishing machines combine robots and automatic transfer systems to perform polishing operations automatically. They ensure high productivity and polishing quality while reducing the burden on the operator. They are suitable for large-scale production lines and repetitive tasks.
4. Micro Type
Micro ultrasonic polishing machines are used when polishing of very small dimensions is required. They are suitable for processing the smallest parts of electronic components and medical devices, and are characterized by their precision. They are used in fields where extremely high polishing precision is required.
5. Underwater Type
Submersible ultrasonic polishing machines are specialized for underwater polishing work. They have a waterproof structure suitable for underwater work and are used for maintenance and repair work on ships and underwater structures. They are also effective in reducing the scattering of polishing dust, contributing to an improved work environment.
List of 12 Ultrasonic Polishing Machine Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- United States of America
- China
- India
- Japan
- United Kingdom
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Falcon Tool Company Inc.
Ultrasonic Polishers
Manufacturer Overview
Falcon Tool Company, Inc. is an American manufacturer based in Traverse City, Michigan, providing tools for industrial applications. The company’s product range includes files, commonly used in industrial jewelry, dental, and hobby industries, as well as abrasives and abrasive stones. The company also offers various cutting tools, including carbide burs and tungsten vanadium steel burs, commonly used for deburring, milling, and finishing. It further provides diamond tools, brushes and wood sticks, and related equipment, such as air grinders and air profilers.
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PCS Co.
Ultrasonic Polishers
Manufacturer Overview
PCS Co., established in 1960 and based in Fraser, Michigan, United States, is a manufacturer and supplier of mold components for mold-making and die-casting industries. The company caters products in different categories, such as molding supplies, hot runner systems, cutting tools, and mold bases, to customers worldwide. The company also manufactures custom mold bases in different sizes and configurations of up to 35.000” long and thickness to 6.000”. The company maintains ISO-9001 quality certification and the component quality according to these standards.
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BORIDE Engineered Abrasives
Ultrasonic Polisher
Company Overview
BORIDE Engineered Abrasives, founded in 1983 with facilities in the USA, is a manufacturer of abrasive products for industrial and consumer applications. The company's polishing products include polishing stones, mounted points, coated abrasives, air grinders, and sharpening stones used in dry grinding, wet grinding, material removal or roughing, blending or intermediate cutting, or finishing and deburring. BORIDE Engineered Abrasives uses aluminum oxide and silicon carbide in production, and their manufacturing facility is ISO 9001:2015 certified. Their products can be ordered directly from their website or through their network of distributors and suppliers.
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SONOTEC Co., ltd.
Ultrasonic Polishing
Manufacturer Overview
SONOTEC Co. Ltd., established in 1982 and based in Kawasaki, Japan, is a manufacturer of ultrasonic equipment. The company's products include ultrasonic cutters, polishers, and circuit board repair tools. These advanced tools are crucial for processing various industry materials, like polishing carbon prepregs and precise engraving. The company designs and makes ultrasound devices for industrial use, serving domestic and international markets, including the USA, the EU, and Southeast Asia. This technology finds its place not only in medical examination machines but also in industrial detectors and humidifiers.
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Kemet International Ltd.
Ultrasonic Polishing Machines
Manufacturer Overview
Kemet International Ltd. is a British ISO 9001:2015 certified manufacturer and supplier of lapping as well as polishing tools that was established in 1938. Based in Kent, United Kingdom, the company offers ultrasonic cleaners and various lapping machines, including floor standing and bench top models. It also offers related supplies, such as standard abrasive slurries, diamond slurries and compounds, and polishing stones. Kemet International products are used in various industrial processes, including in development and engineering operations within the aerospace, semiconductor, construction, and automotive sectors.
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NAKANISHI INC.
Sheenus ZERO
Company Overview
NAKANISHI, founded in 1930, is a manufacturer and supplier of surgical, dental, and general industrial products applying high-speed rotation technology located in Tochigi, Japan. The products include micro grinders & controllers that are electrically or air-driven, sub-spindle machine tools, high-speed machining spindles, special-purpose machines & robots, and milling machines. The company offers solutions to drilling, milling by endmills, deburring by carbide cutters, grinding by grindstones, and finishing applications in the automotive, medical, mold, micromechanics, and electronics industries.
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Esteves Group
Ultrasonic Polishing Machine
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Gesswein Co, Inc.
Ultrasonic Polishers
Distributor Overview
Gesswein Co, Inc., established in 1914 and headquartered in Bridgeport, Connecticut, is a distributor of jewelers' tools and supplies. The company offers a wide range of products, including additive manufacturing tools, abrasives, bench tools, burs & drills, casting tools, cleaning tools, dust collection tools, engraving tools, power tools, and more. These products are utilized by professionals in the jewelry and metalworking industries for precision work. Gesswein Co, Inc. also provides various services, such as operations review, product sampling, account maintenance, quality control, and price matching.
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Ultrasonic Polishing Machine Manufacturer Ranking
*Including some distributors, etc.Ranking as of April 2024
Derivation Method| Rank | Company | Click Share |
|---|---|---|
| 1 | Falcon Tool Company Inc. |
15.4%
|
| 2 | Envoy Technosys Private Limited |
11.5%
|
| 3 | MICROSUPERSONICS |
11.5%
|
| 4 | Kemet International Ltd. |
11.5%
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| 5 | BORIDE Engineered Abrasives |
11.5%
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| 6 | Esteves Group |
7.7%
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| 7 | SSS HARDWARE INDUSTRY CO., LTD. |
7.7%
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| 8 | Gesswein Co, Inc. |
7.7%
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| 9 | SONOTEC Co., ltd. |
7.7%
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| 10 | NAKANISHI INC. |
7.7%
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Derivation Method
The ranking is calculated based on the click share within the ultrasonic polishing machine page as of April 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
- Esteves Group: 300
- Envoy Technosys Private Limited: 11
Newly Established Company
- Envoy Technosys Private Limited: 2010 (14 years ago)
- SSS HARDWARE INDUSTRY CO., LTD.: 2005 (19 years ago)
- MICROSUPERSONICS: 2004 (20 years ago)
Company with a History
- Gesswein Co, Inc.: 1868 (156 years ago)
- Esteves Group: 1913 (111 years ago)
- American Rotary Tools Company, Inc: 1931 (93 years ago)
Ultrasonic Polishing Machine Manufacturers in United States
*Including some distributors, etc.
Global Distribution of Ultrasonic Polishing Machine Manufacturers by Country
*Including some distributors, etc.
| Country | Number of Companies | Share (%) |
|---|---|---|
United States of America
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4 | 40.0% |
Japan
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2 | 20.0% |
India
|
2 | 20.0% |
United Kingdom
|
1 | 10.0% |
China
|
1 | 10.0% |
