This section provides an overview for flat drills as well as their applications and principles. Also, please take a look at the list of 24 flat drill manufacturers and their company rankings. Here are the top-ranked flat drill companies as of November, 2024: 1.YG-1 Tool Company, 2.Robbjack Corporation, 3.Harvey Tool Company.
Table of Contents
A Flat Drill is a cutting tool with a flat tip, unlike a regular drill. Because of its flat shape, it can drill holes on slopes and curves that are difficult to drill with a normal drill. It is also used for boring and drilling cross holes.
Burrs are less likely to appear at the end of the drilled hole, and holes can be drilled flat and straight with less bending. Therefore, it is also suitable for drilling through holes in thin steel plates. In order to prolong the life of the tool, it is necessary to sharpen the cutting edge regularly. Care should be taken because the flat shape of the tip may be lost depending on how it is sharpened.
Although holes can be drilled through a variety of materials, appropriate processing conditions must be selected depending on the hardness of the material.
The diameter and tip angle of the drill used must also be selected appropriately depending on the material to be processed and the shape of the hole.
Flat Drills are used for drilling holes on inclined or curved surfaces that are difficult to drill with ordinary drills. Holes can be drilled perpendicular to slopes, and a flat surface can be created by boring to provide guidance during deep hole drilling. Because burrs are unlikely to form at the end of the drilled hole and the hole can be drilled flat and straight, the flat drill is also suitable for through holes in thin steel plates.
Flat Drills are used in a wide range of fields, including automotive parts, electronic parts, and aircraft parts, because of their flexibility in drilling holes through various shapes, including rounded surfaces and intersecting holes.
They have high rigidity and can suppress vibration caused by machining. The ability to handle high-speed machining also provides many advantages, such as improved productivity and machining quality.
Flat Drills consist of drilling holes with a flat cutting tool. Because the blade is completely flat, no raised area is created in the center of the hole when boring, allowing pre-processing for deep hole drilling.
In addition, the through-hole prevents softening in areas where the steel is thinner, and burrs at the end of the hole are less likely to appear, enabling efficient drilling of steel plates in a shorter time.
However, the disadvantage is that the entire blade of the flat drill is loaded, so the force to produce chips is weaker than that of a regular drill, and deep holes cannot be drilled. Another factor limiting deep hole drilling is that the gentle torsional angle shape weakens the chip-forming force.
There are two main types of flat drills: flute drills and spiral drills. Selecting the right type for your application will lead to high-precision drilling and improved productivity.
A Flute Drill is a flat type drill with a completely flat tip. It is mainly used for pre-processing to create a flat surface, such as pre-processing for buckling or deep hole drilling. They are also suitable for mass-production machining, as they can efficiently drill holes through steel plates in a short time. However, when drilling deep holes, chips cannot be produced, so there will be a limit to machining only with flute drills.
Spiral drills have a spiral tip instead of a flat tip. The angle of the spiral allows chips to be ejected efficiently, making it suitable for deep hole drilling. They also have stronger cutting power and faster machining speed than flute drills, so they can be used for all kinds of machining as well as general drills. However, it can cause a load on the entire cutting tool, a problem unique to Flat Drills.
*Including some distributors, etc.
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YG-1 U.S.A., founded in the United States, is a manufacturer of powdered metal and thread mills. The company's product portfolio includes a wide array of powdered metal components for diverse industries, including automotive, aerospace, and consumer electronics. These components find applications in gear systems, bushings, bearings, and more. It also offers state-of-the-art thread mills engineered for machining precision threads in a variety of materials that are used for industries like machining, manufacturing, and construction.
Guhring, Inc. is an American manufacturer of round shank cutting tools established in 1978 as a subsidiary of German company Guhring KG, which was originally founded in 1898. Headquartered in Brookfield, Wisconsin, the company produces various taps, end mills, drills, and reamers, as well as tool holders and countersinks. These are utilized in the manufacturing and engineering processes of clients in the industrial sector, including tool and mold making, power generation, and construction. Guhring, Inc. owns over 1,000 patents, and produces more than 40,000 different cutting tools that it distributes via other subsidiaries in the Guhring KG network.
Founded in 1985, with headquarter in Rowley, Massachusetts, United States, Harvey Tool Company is a manufacturer and supplier of carbide end mills and cutting tools for the metalworking industry. The company offers Miniature End Mills, Material Specific End Mills, Tool Holders, and, Thread Mills. Besides these products, they also provide hole-making services that have applications in various industries related to metalworking. The company provides metric tooling options for Miniature End Mills, and offers new diameters, reaches, angles, and coatings of tools that are needed by the metalworking industry.
Kennametal, Inc. is an American manufacturer and distributor of engineering tools and materials that was established in 1938 in Pittsburgh, Pennsylvania. The company primarily produces mining and metalworking tools such as solid carbide cutters and indexable inserts. They also offer components as well as materials, including metal powders, drill bits, tungsten-based alloys, and carbide rods and blanks. These are commonly used in construction, transportation, and energy production, as well as in surface and underground mining operations. Kennametal, Inc. operates internationally with several subsidiaries of its own, including Sintec Keramik GmbH, Stellite Holdings Ltd, and Conforma Clad Inc.
Mitsubishi Materials U.S.A. Corporation, is subsidiary of Mitsubishi Material Corporation, founded in Japan, in 1868, and is a distributor of metal products used in various industries. The company's product portfolio includes Turning Tools, Rotating Tools, Gear Tools and Environmentally Friendly Products. The company serves markets including Medical and Healthcare, Aerospace and Defense, Consumer Goods, Industrial Manufacturing and Construction and Building. They have global sales offices, distribution channels, R&D and a customer support center.
Sumitomo Electric Hardmetal Corp., established in April 2003, is a leading manufacturer and supplier of cutting tools and laser optics. Based in Itami, Hyogo, Japan, the company offers a diverse range of products, including cemented carbide, CBN, and sintered diamond cutting tools under brands like IGETALLOY and SUMIBORON. Sumitomo Electric Hardmetal Corp. serves various industries by providing cutting-edge solutions for precision machining and laser processing. As a subsidiary of Sumitomo Electric Industries, Ltd., the company upholds its rposition for innovation, reliability, and customer satisfaction.
NACHI-FUJIKOSHI CORP. is a Japanese manufacturer of industrial machinery and tools, such as bearings, hydraulic equipment, robots, and cutting tools. They also provide services such as machine maintenance and repair. The company's products are used in automotive, aerospace, construction, and electronics. One of NACHI-FUJIKOSHI's renowned products is their robotic arm, the "MZR series," which is designed for precision assembly and inspection tasks in industries. They received several awards for their technological advancements and contributions to the industry, including the 2021 Japan Society of Mechanical Engineers Medal for new hydraulic equipment technology and the 2020 Nikkan Kogyo Shimbun Grand Technology Award.
OSG Corporation., founded in 1938 and headquartered in Toyokawa, Japan, is a manufacturer of various cutting tools, including end mills, drills, taps, rolling dies, and gauges. The cutting tools are engineered for an array of industries, including energy, automotive, aerospace, die/mold, and heavy. The company also has an academy that it uses as an innovation hub for researching, designing, and developing new products. It established its first overseas subsidiary in the U.S. in 1968, and since then, it has continued to build a network of manufacturing, sales, and technical support locations spanning 33 countries.
J. P. Enterprises, established in 2005 and headquartered in Mumbai, India, is a manufacturer specializing in the design, development, and production of industrial equipment and machinery. The company offers a diverse product range, encompassing industrial equipment, software solutions, and AI-driven applications. The company earned awards such as the 2017 Tech Innovator Award and the 2019 Digital Transformation Excellence Award. In addition, the company cater to a wide array of industries, including finance, healthcare, retail, and manufacturing. Established partnerships with key industries in finance, healthcare, retail, and manufacturing sectors.
Ningbo Tiangong Great Star Tools Co., Ltd., founded in China, in 1971 is a supplier and manufacturer of hand tools. The company's product portfolio includes drills, chisels, clamps, pliers and raincoats. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation. The company provides services such as Product Selection Guidance, Warehousing, New Product Design and Development. Custom Manufacturing and national distribution.
DanYang Youjie tools Co., LTD, founded in 2000, is located in the vibrant city of Nanjing, Jiangsu, China, as a manufacturer of precision cutting tools. Specializing in the design, development, and manufacturing precision cutting tools. The company products including metalworking, woodworking, and aerospace. The company has gained awards, including the Tech Innovator Award in 2015 and the Digital Transformation Excellence Award in 2019. In addition, the company hold industry-specific certifications like ISO 9001 and ISO 14001, ensuring quality products.
Shanghai Widetop Hardware Co., Ltd., founded in 2005, is headquartered in San Francisco, California, USA, as a manufacturer of precision engineering and tool solutions. The company specializes in a wide range of precision tools and equipment, offering solutions for industries such as automotive, aerospace, construction, and manufacturing. The company earned awards such as the 2016 Innovation Excellence Award and the 2019 Precision Engineering Award. Holding ISO 9001:2015 and ISO 14001:2015 certifications, its maintains product quality and environmental standards.
Uttam Tools, established in 1997, is a manufacturer and exporter of Carbide Tipped and H.S.S. Metal Cutting Tools based in Maharashtra, India. The company's range of cutting tools and accessories includes Industrial Step Drills and Cutters, solid Carbide Reamers, and Cooland Feed Drill. Uttam Tools are widely used in Automobile, Defence engineering, Paper, and Plastic industries. Uttam's major customers include Mahindra and Mahindra, TATA Motors Ltd, and Bharat Forge, and has ISO Certification.
Jiangsu Kidea Industry Co., Ltd., founded in Jiangsu, China, in 2004 is a manufacturer of drill bits and Friction Welding Machines. The company's product portfolio includes HSS taper shank drill bits, HSS silver Deming twist drill bits, masonry drill bits, SDS hammer drill bits, and wood working drill bits. Their products find application in metal cutting tools, textile machinery, petroleum and geological drilling. The company serves industries such as Oil and Gas, Aerospace and Defense, Automotive and Transportation, Construction, and Power Generation.
EBIC Tools Co., LTD was established in 2003 and headquartered in Nanjing, China. The company is a manufacturer of power tools that it sells globally through the brand FIXTEC. FIXTEC brand tools are used in masonry, woodworking, metalworking, and construction industries. The company sells cordless tools, power tools, hand tools, accessories, and safety products. Under the brand FIXTEC PPE for personal protective equipment, the company sells latex and PVC gloves, safety goggles, face shields, and tool vests.
NS Tool Co., Ltd., founded in 1954 with headquarters in Tokyo City, Japan, is a manufacturer of original coatings and CNC machining tooling under the NS Tool brand. The company's product line includes end mills, original coated toolings, ultra micro end mills, and 2-flute long neck ball end mills for hardened steel. These products are used for precision machining of alloys, hardened steel, and other materials to create components and parts. The company serves markets that include electronics product manufacturing, aerospace, appliance manufacturing, and industrial parts manufacturing.
The Company operates diverse businesses, ranging from nonferrous metals and other fundamental materials to cemented cardide tools/metalworking solutions, the manufacturing of semiconductor-related and electronic components/materials, resource recycling, and renewable energy power generation. In each business, the Company holds the No.1 position in production volume, sales volume, etc.
Zhen Jiang HTT Tool Co., Ltd, founded in 2005, is headquartered in the heart of Silicon Valley, California, USA, as a manufacturer specializes in delivering, technology solutions to businesses in various industries. Its product encompass software development, cloud solutions, artificial intelligence, automation, mobile app development, and responsive web solutions. The company has gained with the Tech Innovator Award in 2017 and the Digital Transformation Excellence Award in 2019. It also diverse clientele spans finance, healthcare, retail, and manufacturing industries.
Kyocera Corporation was incorporated in 1946 in Kyoto, Japan as Kyoto Ceramics, but the name was later shortened to Kyocera. Kyocera is a multinational manufacturer and distributor of consumer products as well as industrial components including ceramic and electronic components used in the semiconductor, wireless communications, electronics, and wireless communications markets. Kyocera’s consumer products line includes smartphones and kitchenware such as ceramic knives, cookware, and drinkware. Ceramics are used in semiconductors, solar photovoltaic modules, as well as cutting tools. Kyocera’s electronics cameras, LCDs, medical products, and more.
YoraHome Inc is a family-run company founded in 2018 and operating out of Belpre, Ohio. YoraHome is a distributor of printing and engraving equipment and machinery. YoraHome’s carving and engraving tools include lasers, CNC routers, and accessories for both. Writing & drawing tools and 3D printing tools are also available. YoraHOme also offers woodworking tools. Materials for engraving and printing such as aluminum business cards and thermos are also available. YoraHome offers support via the community forum, knowledge base, Facebook, and direct 1 on 1 support.
Amtek Tool and Supply, Inc. based in Madison Heights, MI. Amtetk is an online super market for tools, supplies, and other hardware for individual, professional, and corporate customers. Product types include milling, threading, and turning devices, tooling systems, saws, broaching and deburring bits, cutting tool blanks and spares, abrasives, power tools, hand tools, safety equipment, measuring devices, lubrication, sanitation supplies, storage, pneumatics, shipping supplies, transmissions, and various other hardware and shipping supplies. Amtek’s online storefront offers precise filters to help find exact products to meet customer needs.
JINHUA COOFIXTOOLS CO., LTD, based in China, is a manufacturing company specializing in power tools. The company specializes in power tools such as drills, grinders, circular saw, rotary hammer, distributing to both domestic and international markets. It has R&D and design teams with 10 assembly lines in its workshop, and it can produce ten to fifteen thousand pieces of electric drill daily, supplying its products to the East European, the Middle East and the South America countries.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | YG-1 Tool Company |
15.4%
|
2 | Robbjack Corporation |
7.7%
|
3 | Harvey Tool Company |
7.7%
|
4 | Ningbo Tiangong Great Star Tools Co.,Ltd. |
7.7%
|
5 | DanYang Youjie tools Co., LTD |
7.7%
|
6 | Zhen Jiang HTT Tool Co., Ltd. |
7.7%
|
7 | Guhring, Inc. |
7.7%
|
8 | Mitsubishi Materals U.S.A. Corporation |
3.8%
|
9 | Shanghai Widetop Hardware Co., Ltd. |
3.8%
|
10 | JINHUA COOFIXTOOLS CO., LTD |
3.8%
|
Derivation Method
The ranking is calculated based on the click share within the flat drill page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 6 | 31.6% |
China | 6 | 31.6% |
Japan | 4 | 21.1% |
India | 3 | 15.8% |