This section provides an overview for tape heaters as well as their applications and principles. Also, please take a look at the list of 13 tape heater manufacturers and their company rankings. Here are the top-ranked tape heater companies as of November, 2024: 1.BriskHeat, 2.Thermcraft, Inc., 3.Tempco Electric Heater Corp..
Table of Contents
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Tape Heaters are strip-shaped heaters for heating and heat retention.
They are used by wrapping around piping or valves with complicated shapes. By applying voltage, heating can be easily performed.
When combined with a temperature controller, the object can be heated to reach a desired temperature. On the other hand, self-regulating heaters also exist, and in these cases, products are also available in which the heater itself adjusts itself so that the temperature is always constant in accordance with temperature changes.
Tape Heaters are widely used in industrial equipment and infrastructure.
The following are examples of applications for Tape Heaters:
In water pipes, running water is distributed through pipes, which are installed outdoors. Outdoor piping can freeze on days with low temperatures, causing the water inside to expand and cause the pipes to burst. To prevent such freezing accidents, Tape Heaters are used along the pipes.
LPG and LNG are sometimes used as fuels in factories, etc. These fuels are liquefied for storage, but must be gasified for use. When liquefied in gas piping, the piping is subjected to the same load as when frozen, so it is heated with Tape Heaters or similar devices before use.
To improve adhesion to the object to be heated, it is necessary to wrap insulation from the outside or fasten with tape made of heat-resistant material.
Tape Heaters are composed of a lead wire, heating element, and exterior.
The lead wire connects the heater to the external power supply. Teflon wire or nickel-silica wire is used depending on the heater temperature. They are often sold with round terminals.
Heating elements are components that generate heat when electricity is circulated. Nichrome wire, an alloy of nickel and chromium, or carbon wire is used, and its diameter is adjusted according to the temperature. The heating element, which is a component that conducts electricity, is generally covered with an insulating outer shell.
The outer casing is a component that insulates the heating element and conducts heat. The heat resistance temperature varies depending on the material. In addition to insulating materials, metallic tape or reticulated metal may be used to improve durability.
Tape Heaters have different heat-resistance temperatures depending on the outer material. Appropriate cloth material should be selected depending on the environment in which the heater is used and the heating temperature.
The following are examples of tape heater exterior types:
This Tape Heater uses silica glass for the exterior. Silica glass is another name for quartz glass, a material with high electrical insulation and heat transfer properties. It is also characterized by its high heat resistance temperature, which can withstand temperatures up to 700°C.
It is also resistant to acids, so it is sometimes used in piping for transporting acidic liquids.
This heater has an exterior made of a woven fabric called glass cloth, which is made from glass fiber. It has a relatively high heat resistance and can withstand temperatures up to 400°C. It is more heat resistant than silica glass cloth.
While it has lower heat resistance than silica glass cloth, glass cloth is less expensive.
This heater is coated with a woven fabric made of PTFE or similar material. Although its heat resistance is low at 260°C, it can be used in clean rooms because it is less prone to abrasion and scattering.
This heater has a silicon rubber exterior. Also called silicone cord heaters. It has excellent insulation and moisture resistance and is used in many places. It can be bent freely and can be used in intricate places.
However, its drawback is that its heat resistance is 200°C or lower, which is lower than that of glass cloth or other exteriors.
Tape Heaters can be set to any desired temperature using a temperature controller. However, if there is a gap between the object to be heated and the heater, heating efficiency will be reduced and the heater will overheat abnormally.
Therefore, it is necessary to cover the heater with heat insulating material to improve the adhesion between the heater and the object to be heated.
*Including some distributors, etc.
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BriskHeat, a company founded in 1949 and headquartered in Columbus, Ohio, is a manufacturer specializing in flexible heating solutions. The company offers a diverse range of heating products and services. Its product line includes heating blankets, tapes, jackets, and controls, catering to aerospace, oil and gas, medical, and more industries. The company ensures efficient thermal solutions through advanced technology. It holds ISO certifications, highlighting its adherence to industrial quality standards. The company serves global clients with customizable heating solutions, providing products that find applications for viscosity control, condensation prevention, process heat, and freeze protection.
Calorique LLC, founded in 1980, and located in West Wareham, Massachusetts, is a manufacturer of radiant heating solutions. Its product line includes floor/ceiling heat, seedlings, reptile heating, industrial tank, and exterior deicing, which serves in industries such as agricultural, medical, and military. Its products are used for applications ranging from maintaining comfortable temperatures in buildings to nurturing plant growth, providing warmth for reptiles, heating industrial tanks, and preventing ice buildup on outdoor surfaces.
Backer Hotwatt was established in 1952 and is based in Danvers Massachusetts with offices and subsidiaries across North America, Asia, and Europe. The company is a manufacturer of resistance heating elements to markets including medical devices, semiconductors, photonics, test & measurement devices, and automotive & fuel cells. The company’s standard heating element products include cartridge heaters, sun rod heaters, ceramic heaters, and strip heaters. The company also sells temperature and voltage-controlling devices and accessories such as terminal covers, insulating beads, and various sleeving.
Tempco is based in Wood Dale, Illinois and has been in business since 1972. Tempco is a manufacturer of many types of heating elements and thermocouples with design variations. Tempco is ISO 9001:2015 certified. Temco’s electric heaters and elements include band heaters, cartridge heaters, cast-in heaters, ceramic fiber heaters, coil and cable heaters, drum heaters, enclosure heaters, flexible heaters, heat trace cable, heated hose and tubing, infrared heaters, process heaters, shroud systems, strip heaters, tank heaters, and tubular heaters. Tempco also sells various application accessories and wiring accessories.
The Cary Company, founded in 1895 and headquartered in Addison, Illinois, is a supplier of container, packaging, and spill control products and solutions. It stocks products like pails, plastic jars, and caps used in several industries, including construction, industrial chemicals, and personal care. The company provides several services, including label application, bottle design and manufacturing, and product sourcing. In 2018, it acquired Gurman Container & Supply Corporation, which helped it expand in the rigid packaging industry. Later, in 2019, it acquired Three Rivers Packaging Inc. to grow its drum and tote offering.
eltherm GmbH, a company founded in 1991 and headquartered in Burbach, Germany, is a manufacturer of electrical heat tracing products and solutions. The company specializes in providing a range of heating cables, control systems, and accessories for industrial applications. Its products are utilized for temperature maintenance and frost protection in diverse industries such as oil and gas, chemical, and power generation. Holding ISO 9001 and ISO 14001 certifications, the company ensures adherence to industrial quality standards and environmental standards. It also covers projects in large-scale plant construction in the field of renewable energies.
Sensoheat Engineering Equipments I Private Limited, established in 2012 and headquartered in Maharashtra, India, is a manufacturer and exporter of industrial heating and cooling solutions. The company specializes in producing various products, including industrial ovens, heaters, temperature controllers, and heat exchangers. Its equipment finds diverse application in manufacturing and pharmaceuticals industries. The company designs electric custom ovens which come in various shelving styles, heating capacity, different temperature control methods, and more. Its sensor heat industrial batch ovens are equipped with various features and specifications and can be top loading, front loading, bench level, or floor level.
Rajesh Electricals And Engineering Works, a company founded in 1980 and headquartered in Pune, Maharashtra, India, is a manufacturer and supplier of electrical components. The company specializes in producing transformers and circuit breakers used in diverse industries. Its products adhere to stringent quality standards and hold ISO certifications. The company's product line includes industrial ovens, bearing induction heaters, flexible heating tape, pit pot furnaces, and many more. The company also offers custom-made products to cater to its customers' variegated business requirements.
Arihant Electricals, a company established in 19990 and headquartered in Ghatkopar West, Mumbai, India, is a manufacturer and supplier in the electrical industry. The company offers a diverse array of products, catering to both residential and commercial needs. The company’s product range includes high-watt density cartridge heaters, tubular heaters, and band heaters. It exports its products to Bahrain, Saudi Arabia, Kuwait, UAE, and Africa. The company’s key customer includes Mahindra, Ugine, Unilever, and NPCIL.
Glas-Col LLC, founded in 1939 and headquartered in Terre Haute, Indiana, is a manufacturer and supplier specializing in laboratory equipment and industrial heating solutions. The company offers diverse products, including heating mantles, mixers, and shakers, used in research, pharmaceuticals, and manufacturing processes. The company provides equipment that adheres to ISO 9001 certification, ensuring quality. The company also expanded its product offering by adding several types of mixing, instrumentation, evaporation, and air purification equipment to complement its founding products.
Hillesheim GmbH, a company founded in 1979 and headquartered in Waghäusel, Germany, is a manufacturer of heating hoses and tracer heating systems. Specializing in precision engineering, the company produces flexible tracer heaters, temperature controllers, and surface heating element parts utilized in various sectors, including automotive, aerospace, and manufacturing. The company is ISO 9001 certified, ensuring quality control and adherence to industrial quality standards in its production processes. It also adds fire prevention features to its products to ensure fire safety.
HTS/Amptek Co., founded in 1980, is a manufacturer of flexible electric heating solutions used in laboratories and industrial sectors. The company provides heating jackets & blankets, heating tapes, microtubular elements, and heating controls & accessories, such as nickel crimp barrels, sleeving wraps, lead wires, temperature controllers, and switches. The company is located in Texas, USA, and offers flexible electric heating solutions with custom quotes and assembled with quality materials, design, and fabrication.
Hotway Thermal Technology, a company founded in 2012 and headquartered in Ghaziabad, India, is a manufacturer, supplier, and distributor of electrical and electronic items. The company specializes in designing and producing cable heaters. Its product range includes PTFE Insulated wire and cable, heat tracer, door heater, drum heater, and floor heater. Its products cater to various industries, including computers, LED lighting, automotive electronics, and more. The company also ensures efficient heat dissipation, enhancing device longevity.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | BriskHeat |
22.2%
|
2 | Thermcraft, Inc. |
22.2%
|
3 | Tempco Electric Heater Corp. |
14.8%
|
4 | Rajesh Electricals And Engineering Works. |
11.1%
|
5 | Arihant Electricals |
7.4%
|
6 | Calorique LLC |
7.4%
|
7 | Glas-Col LLC |
3.7%
|
8 | Hillesheim GmbH |
3.7%
|
9 | Sensoheat Engineering Equipments I Private Limited. |
3.7%
|
10 | The Cary Company |
3.7%
|
Derivation Method
The ranking is calculated based on the click share within the tape heater page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 5 | 50.0% |
India | 4 | 40.0% |
Germany | 1 | 10.0% |