This section provides an overview for extruders as well as their applications and principles. Also, please take a look at the list of 21 extruder manufacturers and their company rankings. Here are the top-ranked extruder companies as of November, 2024: 1.Cowell Extrusion Machinery Co., Ltd., 2.Reading Bakery Systems, 3.WENGER MANUFACTURING.
Table of Contents
An extruder is a processing machine that can process raw materials such as food, pharmaceuticals, plastics, rubber, and ceramics.
Extruders can simultaneously process and convey raw materials. Processing methods include heating, pressurizing, mixing, and extrusion. Extrusion, in particular, is used in the production of plastics and rubber because it heats the raw material, applies pressure, and extrudes it into a consistent shape. Extruders are available in a wide variety of nozzle shapes, which makes them viable for a wide range of shapes and applications. This allows the production line to be easily changed to meet demand, making them suitable for small-lot, multi-variety production.
Extruders are, however, subject to wear, overheating, and other problems that occur during processing. Therefore, use with certain materials requires a high level of skill and expertise. Furthermore, post-processing cleaning can require substantial additional equipment.
Extruders have a wide range of applications, including processing food, pharmaceutical, and other raw materials by adjusting their shapes and other properties.
First, let's look at the use of extruders in food processing. One way they are used is to process protein-based ingredients like soy, restructuring them to modify their texture, resulting in products like textured vegetable protein (TVP), also known as soy meat. They're also used in the production of puffed food, candy, pet food, and grain products such as oatmeal.
Extruders are widely used in the field of pharmaceutical production. They can be used to convert powdered pharmaceutical ingredients into tablets. The shape and size of the tablets can be adjusted based on the required dose.
Extruders are used in several industries, including cosmetic manufacturing and the production of fuel, paint, and resin. Facilities where they are used include laboratories, food factories, pharmaceutical plants, chemical plants, and resin factories.
An extruder is a machine that processes a raw material while mixing it with a liquid.
The extruder consists of a feed section, a screw section, a barrel, and a die. The material enters through the feed section, is mixed by the screw, passes through the barrel under pressure, and is pushed out through the die. Since the material can be transported and processed at the same time, extruders operate very efficiently.
By changing the type of screw being used and adjusting the rotation speed, it is possible to calculate how long the material will remain inside the extruder and modify the extrusion pressure. The shape can be freely changed to produce thin sheets, squares, circles, and other shapes.
There are five types of extruders: single-screw extruders, twin-screw extruders, batch extruders, continuous extruders, and cold extruders.
Single-screw extruders push out raw materials with a single screw. They are mainly used in small-scale processing plants and research institutes, and are characterized by their relatively low cost.
Twin-screw extruders use two screws to extrude raw materials. They have a high processing capacity and, depending on the shape of the product, can produce more uniform products. As such, they are used in the production of foods and pet foods that require mass production.
Being compact, batch-type extruders are sometimes used by small food manufacturers and research institutes. They are suitable for research and development because of their simple structure and the visibility of processing operations.
Continuous extruders are suitable for mass production and have high processing capacities. In particular, large continuous extruders are characterized by their extremely high productivity.
Cold extruders with adjustable pressure and temperature are also available. Because they extrude at low temperatures, they can retain the nutrients in the ingredients, making them suitable for processing health foods, snacks, etc.
*Including some distributors, etc.
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Reading Bakery Systems, founded in 1947 in Robinson, Pennsylvania, is a bakery and snack food equipment manufacturer. The company caters to the process needs of pretzels, biscuits, pet treats, and bread snack manufacturers across the globe. Under the banners of Thomas L. Green, Reading Pretzel, Exact Mixing, and Reading Thermal, the company specializes in continuous mixing systems, cracker production equipment, and cookie and biscuit production equipment. The company houses a science and innovation center a food processing research and development facility equipped with resources combined with AMF Bakery Systems and Solbern under the Markel Food Group.
WENGER MANUFACTURING formed in 1935 by Joe Wenger and Lou Wenger is a manufacturer of extrusion and drying equipment headquartered in Sabetha, Kansas The company’s product portfolio comprises extruders and dryers & ovens used in the human foods, aquatic feeds, and pet food manufacturing industries. It also offers research and development services to extrusion facility customization clients which usually involves facility conceptualization and 3D modeling, Leica survey-grade 3D scanning, Total Cost of Ownership (TCO) calculations, SOP and HAACP plan development, and carbon footprint calculations.
R&B Plastics Machinery, LLC, established in 1980 and headquartered in Saline, Michigan, USA, is a manufacturer of plastic processing equipment. The company’s core products encompass a comprehensive range of injection molding machines and blow molding systems, catering to industries like packaging, automotive, and consumer goods. R&B Plastics Machinery plays a pivotal role in shaping modern plastic manufacturing processes, delivering advanced solutions for efficient and quality production. As a manufacturer, they subsidize significantly to the advancement of plastic processing technologies and provide essential equipment for various applications globally.
B&P Littleford was established in 2017 following the acquisition of Littleford-day's assets by B&P Process Equipment and Systems in 2015 and is currently headquartered in Saginaw, Michigan, within the United States. The company engages in the design and construction of a diverse range of equipment to cater to the needs of numerous manufacturers. The equipment comprises mixers, extractors, dryers, and central separation equipment. The employees at B&P Littleford possess extensive experience and expertise in their corresponding industries. The company engages in the production of superior-quality goods. The company holds the distinction of being the primary producers of Berker Perkins gear.
Coperion was founded in 1879 and is headquartered in Stuttgart, Germany. The company is a manufacturer of the machines and systems used in the recycling, food, pharmaceutical, plastics, and other industries. The company has five business platforms: Extruders & Compounding Machines, Process Equipment, Plants & Systems, Service, and C-Beyond. Extruders & Compound Machines include conveying systems, palletizers, and extruders that sort and dry materials for pharmaceuticals, food, and recycling. Process equipment includes valves, mixers, and product feeders. Plants & Systems include larger machines and complete plants. Services and C-Beyond help customers maximize product, machine, and system utility.
Bühler AG is a Swiss multinational food and beverage processing machinery and equipment manufacturer that was established in 1860 and is headquartered in Uzwil, Switzerland. The company produces a wide range of food and beverage processing machinery and equipment, including mills, dryers, and extruders. Its products, such as Winnower, Roller Mill, and Extrusion System, are used by a number of industries, as diverse as cereals, coffee, and chocolate industries. The company also provides a range of services, including process engineering, plant construction, and training.
The Japan Steel Works, LTD., founded in Tokyo, Japan, in 1907 is a manufacturer of plastic machinery products and plastic molding machines, as well as IT and defense products. The company's product portfolio includes Spinning Extruders, Film and Sheet Manufacturing Equipment, Polyolefin Pelletizers, Magnesium Injection Molding Machines and hot presses. The company serves markets including Automotive and Electric Vehicles, Renewable Energy and Energy Storage and Electronics and IT Infrastructure. The company has a national distribution network and a customer support center.
Initially established in 1938, Shibaura Machine has three-quarters of a century providing Comprehensive technology and supporting the “monozukuri” of the world. With the technical and development capabilities of the Shibaura Machine Group, various machines and services create rich value and contribute to the creation of an industrial base. Working on the eight technical platforms, they develop and manufacture a wide range of production devices that meet the needs of the times, delivering the best solutions by combining our accumulated excellent know-how and the latest technology. Shibaura Machine uses its knowledge of modern global standards of advanced technology to support Japan and the world.
Nanjing KY Chemical Machinery Co., Ltd., established in 1993, is a manufacturer of extruder machines headquartered in Nanjing, Jiangsu Province, China. The company's product portfolio comprises twin screw extruders, two-stage extruders, and co-rotating twin screw extruders. The company has installed more than 8000 sets of extruder systems worldwide, covering customers in various industries including plastic, chemical, food, textile, and pharmaceutical industries. In addition to standard products, the company also offers process development and innovation of twin screw extrusion machines.
Amandus Kahl GmbH & Co. KG is a manufacturer of production plants and machines for industrial manufacturing operations founded in 1876 and located in Reinbek, Germany. The company offers extruders and expanders for the production of food products or agricultural feeds, roller crushing mills for processing grain into semolina or flour, and pellet mills for the conversion of biomass or junk material into waste pellets. The company is DIN EN ISO-certified, and chiefly serves clients in the recycling and agricultural industries.
Sandore SRL, established in 2000 and headquartered in Zane, Veneto, Italy, is a food processing equipment and machine designer and manufacturer. The company's product portfolio includes various lines based on food types, including co-extruding machines designed for the production of filled products with various types of dough and especially for the production of gnocco ripieno, flexible pastry production machines, and drying cells (cabinets) that can be equipped with a PLC for automatic ventilation control. The company also offers the custom production of food processing machines that can make traditional food products from anywhere in the world.
PDominioni SRL, established in 1966 and headquartered in Lurate Caccivio, Italy, is a fresh and dry pasta machine and systems designer and manufacturer. The company's products include ravioli machines, gnocchi machines, and cappelletti machines. It also offers dry pasta lines, fresh pasta lines, lasagna, cannelloni, and ready-meal lines. With over 10,000 stores and complete plants built worldwide, the company specializes in designing and building artisan workshops for the production of fresh pasta.
USEON Technology Limited, founded in 2006 and headquartered in Jurou, Jiangsu, China, is a manufacturer of plastic extrusion machines and systems. The company's main products are eco-friendly plastic and foam extrusion lines and plastic recycling lines. It also produces a range of pelletizing systems, including water-cooling strand pelletizing systems and air-cooling die-face pelletizing systems. These products are used in the manufacture of plastic and foam products across numerous industries, such as furniture, consumer appliances, and electronic device manufacturing. The company's services include custom line and complete system production and installation.
ENTEK International LLC, founded in 1988 and headquartered in Lebanon, New Hampshire, United States, is a manufacturer of battery separator lines. The company produces separators for start-stop, deep cycle, and stationary batteries, and its main products include lead-acid separators, lithium-ion separators, and ceramic-coated separators. It also produces inorganic-filled separators. These products are used in the production of various batteries, including the latest electric vehicle batteries. The company's services include onsite service visits and introductory seminars covering the basics of its products.
Battenfeld-Cincinnati, established in 1943 and headquartered in Nordrhein, Germany, is a manufacturer that develops, designs, and manufactures extrusion lines. The company offers a wide range of products, including irrigation pipelines, extruders for PVC pipe production, equipment for thermoforming sheets, and automation systems for film production. It also offers extrusion lines for the extrusion of profiles, including window and door profiles, technical profiles, and WPC-/NFC profiles. Its product has active internal melt cooling to reduce melt temperatures. The company has achieved ISO 9001:2015 certification for its quality management systems. It serves industries such as agriculture, automotive, construction, chemicals, and recycling.
The Bonnot Company established in 1891 is a US-based manufacturer of extrusion, feeding, and cutting equipment used for food forming, bulk molding, rubber, clay, and sealants applications headquartered in Akron, Ohio. Its extruder portfolio consists of vacuum extruders, horizontal bale extruders, cooling & forming extruders, live bottom extruders, and dewatering extruders. The company also develops custom extruders in different sizes, screw geometries, length-to-diameter ratios, horsepower, and RPM ranges to meet customer requirements. It also offers services such as feasibility testing, service & build, equipment leasing, replacement parts, and ancillary equipment such as extruder cutters, controls, and extrusion dies.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Cowell Extrusion Machinery Co., Ltd. |
14.3%
|
2 | Reading Bakery Systems |
12.5%
|
3 | WENGER MANUFACTURING |
10.7%
|
4 | WELL SHYANG MACHINERY CO., LTD. |
8.9%
|
5 | USEON Technology Limited |
5.4%
|
6 | Kunshan Oneplus Machinery Co.,Ltd. |
5.4%
|
7 | ENTEK |
5.4%
|
8 | battenfeld-cincinnati |
5.4%
|
9 | Bühler AG |
5.4%
|
10 | Dominioni S.r.l. |
3.6%
|
Derivation Method
The ranking is calculated based on the click share within the extruder page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 4 | 33.3% |
China | 3 | 25.0% |
Japan | 2 | 16.7% |
Germany | 1 | 8.3% |
Switzerland | 1 | 8.3% |
Taiwan | 1 | 8.3% |