This section provides an overview for uv curing adhesives as well as their applications and principles. Also, please take a look at the list of 15 uv curing adhesive manufacturers and their company rankings. Here are the top-ranked uv curing adhesive companies as of November, 2024: 1.Hernon Manufacturing, Inc., 2.Permabond LLC., 3.DYMAX.
Table of Contents
UV curable adhesives are adhesives that cure by irradiating with ultraviolet (UV) light. They cure through a chemical reaction initiated by the application of activation energy using ultraviolet light, and are characterized by their ability to bond quickly.
They can also bond a wide range of materials, including electronic components, metals, glass, and plastics. However, UV irradiation lamps are required and cannot be used on parts that cannot be irradiated.
UV curable adhesives can bond a wide variety of materials, including glass, plastics, metals, and ceramics, and can shorten working hours through high-speed bonding. They are used in many industrial fields, including automobiles, electronic components, assembly of smartphones, digital cameras, and liquid crystal displays, and optical components. Approved ones are also used in medical applications, and the adhesives are used in dental fillers and cements, as well as in the assembly and repair of medical equipment.
UV curable adhesives are activated by irradiation of ultraviolet light as an energy source, causing a photopolymerization reaction to proceed. The main components are a photoinitiator, a polymer or monomer as the main ingredient, and additives (stabilizers, etc.). The initiation and progression of the polymerization reaction are as follows:
1. The photoinitiator absorbs UV light and generates the active species: radicals, cations, or anions.
2. The active species generated by the initiator cause the polymerization reaction of the adhesive's main component to proceed. Monomers are converted into polymers with larger molecular weights, and components that were originally polymers are converted into larger polymers.
3. The melting point rises as the molecular weight increases due to the polymer formation, and the adhesive goes from a liquid to a gel-like state, then quickly becomes solid and cures.
One of the characteristics of UV curable adhesives is that the curing reaction proceeds quickly, from a few seconds to a few minutes, and the working time can be shortened compared to other adhesives. However, it should be noted that UV irradiation lamps are always required and that they cannot be used on parts that cannot be irradiated with UV light. The chemical bonds created by UV irradiation are strong bonds such as covalent bonds, and they also have excellent chemical resistance, heat resistance, and moisture resistance.
In the past, mercury lamps were used for UV irradiation, but UV LED products with high output and long life are now commercially available, and are now regarded as an environmentally friendly method.
The types of UV curable adhesives are mainly divided into acrylic resin-based adhesives using a radical polymerization reaction and epoxy resin-based adhesives using a cationic polymerization reaction.
In acrylic resin-based adhesives, radicals are generated from the polymerization initiator by UV irradiation. This radical reacts with the acrylic resin, causing a radical polymerization reaction to proceed, resulting in the formation of a polymer and curing. In epoxy resin-based adhesives, UV irradiation generates acid from the polymerization initiator, which reacts with the acrylic resin. As a result, a cationic polymerization reaction proceeds, resulting in polymerization and curing.
In general, acrylic resins are less expensive and have the advantage of faster curing speed. On the other hand, cationic polymerization type resins are not inhibited by oxygen and are less prone to shrinkage during curing. Therefore, epoxy resin-based adhesives may be more suitable for applications such as lenses, where positional accuracy is required. Curability, hardness, and viscosity also vary depending on the product, and some can be adjusted. Appropriate selection should be made according to the application.
*Including some distributors, etc.
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Hernon Manufacturing, Inc., established in 1978, is a manufacturer of adhesive, sealant, and precision dispensing solutions, based in the United States. The company specializes in engineering adhesives and equipment, catering to industries such as automotive, electronics, aerospace, and more. Its cutting-edge products ensure first-rate bonding, sealing, and dispensing applications, enhancing productivity and product credibility for its diverse clientele. Reinforced by partnerships with industry giants, has resulted in a robust product portfolio and numerous industry accolades. Its extensive network, global reach, and decades of experience make it a preferred choice for businesses seeking advanced adhesive and dispensing solutions.
Dymax Corporation was founded in 1980 and is headquartered in Torrington, Connecticut. The company develops and manufactures rapid and light-curable materials and light-curing systems for the medical, consumer electronics, wearables, aerospace, and automotive electronics industries. The company’s product segments include Light Curable Materials, Light-Curing Equipment, and Dispensing Equipment. Light Curable Materials include masking, gasketing, and activators. Light-Curing Equipment includes conveyor systems, flood-curing systems, and radiometers. Dispensing Equipment includes dispense valves, syringe dispensers, and material reservoirs. The company also offers application engineering, equipment, and system integration services.
Permabond LLC, founded in 1978, is a manufacturer based in Pottstown, Pennsylvania, specializing in adhesive technologies. The company's portfolio includes anaerobic adhesives and sealants, and modified epoxy and modified silicone (MS) polymer adhesives. Additionally, the company offers single and two-part epoxy adhesives, structural acrylic adhesives, and ultraviolet (UV) light adhesives. These adhesive find application in various industries, serving the manufacturing of agricultural and construction machinery, electric vehicles (EVs), and lighting. Moreover, the company provides its adhesive technologies to sectors like aerospace, automotive, electronics, medical devices, and transportation. It also operates Blue Center Innovation Technologies, a laboratory for research and product development.
Parson Adhesives, Inc. is a manufacturer of industrial and engineering adhesives, headquartered in Rochester, Michigan, and produces its products in Evansville, Indiana. The company’s products include anaerobic adhesives, composite and metal bonding adhesives, cyanoacrylate adhesives, UV-curable adhesives, etc. These products are ideal for Glass, Sign and Display, Plastic Products, Wood, and Pipe Sealants. It has over 2500 customers from the automotive, general assembly, electronics, etc, in 52 countries. The company is 100% US-based, with two joint ventures in India and China.
Protavic America, established in 2001 and based in Londonderry, New Hampshire, is an ISO 9001-certified manufacturer of resins, adhesives, and coatings and a unit of the Protex International Group. The company stocks specialty electronic and assembly materials such as telecommunication, electronic assembly, and passive component adhesives. It offers several electrically conductive and non-conductive adhesive products and chemistries, such as hybrid, acrylic, and epoxy. The company spends 14% of its revenue on research and development. Since 2018, it has been working with several academics and engineers to develop a power supply module for future electric cars.
Epoxy Technology, Inc., founded in 1966 and headquartered in Billerica, USA, is a manufacturer of specialty adhesives for advanced industries. The company provides over 300 formulations of epoxy adhesives and coatings, including medical, optical, and electrically conductive epoxies. These products are utilized in several markets, including aerospace, fiber optics, and automotive electronics. These products are offered in the quantity ranging from 1 ounce to 1000 kg. The company's quality standard certifications include ISO 9001 and MIL-STD 883/5011 certifications, as well as RoHS Compliance and Green Partnerships.
Master Bond, Inc., founded in 1975 and has its headquarters in Hackensack, New Jersey, is a manufacturer specializing in adhesives, sealants, coatings, and potting compounds. Their offerings are used for bonding, sealing, encapsulating, and coating applications in which their products cater to industries such as aerospace, automotive, electronics, medical, and oil and gas providing durability, chemical resistance, thermal conductivity, and electrical insulation. Master Bond maintains stringent quality standards and is ISO 10993-5 certified, ensuring technologically advanced solutions for their customers' industrial needs.
Vibra-Tite, a subsidiary company of ND Industries, manufactures thread lockers, adhesives, lubricants, and sealants; established in 1955, and headquartered in Troy, Michigan. The company offers cyanoacrylates, exposies, light cures, and urethane adhesives. It also provides anaerobic and non-curing thread sealants for water pipes, hydraulic and pneumatic fittings, etc. The company’s services and capabilities include bottling and packaging for rebranding purposes, custom product formulation, laboratory testing, and in-house chemical production. In 2017 the company was selected as the Fastenal Supplier of The Year. Fastenal, Grainger, MSC, and Motion Industries are their online distributors.
Qosina Corp., established in 1980 by Stuart Herskovitz, supplier of OEM medical device components to the medical, pharmaceutical, and bioprocessing industries headquartered in Ronkonkoma, New York. Their product portfolio includes sterilization supplies, needles, guide wire & catheter accessories, containers, and single-use sensors used in different applications including urology, vascular access, neuraxial, bloodline, cardiology, and respiratory. The company is ISO 9001, ISO 14001, ISO 13485, ISO 45001, and ISO 22301 certified and offers brands such as Merit Advance, Nordson Medical, NRFIT, OETIKER, and SMARTSITE.
Dexerials Corporation is a Japanese manufacturer and supplier of electronic materials and components for a wide range of industries, including automotive, consumer electronics, and telecommunications. Established in 2012 as a result of a merger between Sony Chemical & Information Device Corporation and Toshiba Ceramics Co., Ltd. The company offers products such as adhesives, coatings, films, tapes, and thermal management materials, among others. One of their primary products is the Dexerials thermal management material, which is a highly efficient solution for thermal management in electronic devices. It is designed to dissipate heat generated by electronic components.
Panacol-Elosol GmbH was established in 1978 and is headquartered in Steinbach, Hessen, Germany, as a manufacturer and provider of industrial and medical-grade adhesives. The company's product list comprises Vitralit, Elecolit, Structalit, Penloc structural glue from Panacol, and Cyanolit, among others. The adhesives have a wide range of applications, from bonding in electronics and smart cards to display bonding, optics, and medical-grade adhesives, while also functioning as liquid gaskets or UV mask materials. The company caters to various industries, including electronics, optoelectronics, medical, automotive, and luxury packaging.
Krylex, established in 1983 and headquartered in Alpharetta, Georgia, United States, is a manufacturer of industrial adhesives. The company's products include light cure (UV), polyurethane hot melt (PUR), and cyanoacrylate (CA) adhesives. These products are used for structural bonding, engine and machinery casketing, and sealing across industries that include electronics, automotive, and medical equipment. It also specializes in custom adhesive formulations for original equipment and private label manufacturers. Its main branded adhesive technologies include Krylex and Chemence.
Hi-Tech Seals Inc. is a manufacturer of sealing and gasket components established in 1990 and headquartered in Edmonton, Alberta, Canada. The company’s products include a wide selection of o-rings, seal kits, and gaskets. It offers products fabricated from BoKure urethane, KasPex PEEK, and RyFlor compounds. The company primarily serves clients in the oil and gas, water treatment, and aerospace sectors. It also offers custom molding services, in-house rapid prototyping, and optical measurement inspections.
Ranking as of November 2024
Derivation MethodRank | Company | Click Share |
---|---|---|
1 | Hernon Manufacturing, Inc. |
23.5%
|
2 | Permabond LLC. |
17.6%
|
3 | DYMAX |
17.6%
|
4 | Parson Adhesives, Inc. |
11.8%
|
5 | Protavic America |
5.9%
|
6 | Epoxy Technology, Inc. |
5.9%
|
7 | Qosina Corp. |
5.9%
|
8 | Panacol-Elosol GmbH |
5.9%
|
9 | Vibra-Tite |
5.9%
|
Derivation Method
The ranking is calculated based on the click share within the uv curing adhesive page as of November 2024. Click share is defined as the total number of clicks for all companies during the period divided by the number of clicks for each company.Number of Employees
Newly Established Company
Company with a History
*Including some distributors, etc.
*Including some distributors, etc.
Country | Number of Companies | Share (%) |
---|---|---|
United States of America | 9 | 81.8% |
Japan | 1 | 9.1% |
Germany | 1 | 9.1% |