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BIB nozzle lifting semi-automatic filling line β10LTPB-SP (with capping, sealing, and printing functions)-Β10LTPB-SP
BIB nozzle lifting semi-automatic filling line β10LTPB-SP (with capping, sealing, and printing functions)-Kaihatsu Giken Co., Ltd.

BIB nozzle lifting semi-automatic filling line β10LTPB-SP (with capping, sealing, and printing functions)
Kaihatsu Giken Co., Ltd.

Kaihatsu Giken Co., Ltd.'s Response Status

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100.0%

Response Time

144.2hours


About This Product

The popular LTP series medium-sized nozzle lifting liquid filling machine has been optimized for BIB use, and is a high cost-effective filling line that semi-automates filling, capping, sealing, and lot printing. Highly efficient shipping of 100 to 120 containers/hour is possible with 10LBIB, and approximately 100 containers/hour with 20LBIB. ■Details When considering a filling work plan, the first thing that can be expected to improve efficiency is to improve the filling step. As a first step, introducing a filling machine will reduce the number of workers and time required, dramatically improving product shipping pace and costs. However, when filling containers called Back-in-Boxes (BIBs), when the number of shipments exceeds 100 per day, the next hurdle awaits. This involves making the outer box of the BIB container (box making) and sealing the box. A BIB container is a widely used container that consists of a cardboard box with a soft plastic inner bag filled with a solution (as shown in the photo below, it is placed on top of a filling machine). It is extremely inefficient to make the cardboard boxes and seal them manually. This problem was solved by a device called a box-sealing machine, but the design was insufficient in consideration of interoperability with the filling machine and work efficiency. Additionally, automatic box making machines and automatic box sealing machines usually cost around 3 million to 4 million yen, so if you only ship a few hundred boxes a day, it is difficult to afford them. However, semi-automatic box-sealing machines can be purchased for well under 1 million yen, so if you use them wisely, you can expect high efficiency. Therefore, Kaihatsu Giken has developed a filling machine LTPB that is optimized for semi-automatic filling lines for BIB. We then developed the LTPB-SP semi-automatic filling line, which connects this LTPB filling machine with an optimized semi-automatic box-forming and sealing machine, printing machine, and roller conveyor. By optimizing the physical layout of each piece of equipment, optimizing the time allocation for each work step, and improving the control program, we can produce 100 to 120 containers by filling 10 kg of 10 LBIB containers, tightening the lid, sealing, and batch production. A working speed of /hour was achieved (speeds vary depending on equipment installation and solution properties). The filling machine is equipped with an air blow gun (with water filter and dust filter) for inflating the inner bag, and a simple capper (electric torque driver) for tightening the lid.

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    BIB nozzle lifting semi-automatic filling line β10LTPB-SP (with capping, sealing, and printing functions)

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1 Models of BIB nozzle lifting semi-automatic filling line β10LTPB-SP (with capping, sealing, and printing functions)

Product Image Part Number Price (excluding tax) Box sealing machine Capper (simple capper) Control part Filling performance Capacity (Max) Filling performance Filling speed Filling performance Weighing accuracy Filling performance scale Filling unit Filter housing Jig Necessary equipment Option Power supply Printing machine Pump Scale Target container Trestle Wetted parts
BIB nozzle lifting semi-automatic filling line β10LTPB-SP (with capping, sealing, and printing functions)-Part Number-Β10LTPB-SP

Β10LTPB-SP

Available upon quote 4-belt type made by Naigai (Everroll) (ideal type for BIB containers) Equipped with a clutch type electric torque driver onboard
Attach a fixing device to the tip that matches the container.
It can also be replaced with an electric screwdriver that saves the tightening torque as a log.
-Easy operation with 3 push buttons and touch panel. Easy-to-understand graphic display
・A countermeasure program for highly foaming solutions is also included as standard.
・Sequencer control
32kg ・10L BIB (without solution filter): 16~sec/10kg filling
・20L BIB (without solution filter): 22~sec/20kg filling
Accuracy class S3 (please consult)
As a guide, 13kg+35g/-0g, 26kg+50g/-0g after 20 fillings.
10g or 20g ・Nozzle lifting type
・Dripless nozzle (PVC, polypropylene, SUS304, depending on the solution) strongly prevents dripping.
- Automatically retractable liquid tray and splash prevention plate further prevents dripping.
Can be installed onboard. ・Equipped with high precision jig. Reduces the burden on workers
- Compatible with various manufacturers' BIB inner bags by replacing the tip of the fixture.
Compressed air of 0.7MPa or higher is required.
We can also provide an external air compressor if required.
When using a BIB container, it is equipped with an air blow gun that inflates the BIB inner bag. Single-phase 100V15A outlet x 2 (one is used for the sealing machine and printing machine) Inkjet type
Can print dates, numbers, serial numbers, various characters including kanji, 2D barcodes, etc.
It is attached to the box sealing machine.
The printing surface is on the right or left side of the container in the direction of travel.
・400W chemical pump (magnetic centrifugal pump)
・Wetted parts are polypropylene, fluororesin FKM, and ceramics.
(You can change the model)
・Inverter control
Uses a dustproof and waterproof scale ・10L, 20L BIB containers (compatible with containers from each manufacturer by replacing the jig fixings).
・In addition to BIB containers, it can also be filled in various plastic containers, Itto cans, etc. Please contact us for details.
Stainless steel (SUS304) welded frame. Can be moved by casters with brakes. ・PVC (hard/soft), polypropylene, EPDM, fluororesin, fluororubber
(depending on the solution)
- Sanitary specifications also available (some resin parts included)

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