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  4. Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series (Shoken Co., Ltd.)
Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Repro-Flex65
Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Shoken Co., Ltd.

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series
Shoken Co., Ltd.

♻️ Environment & Recycling Use

Shoken Co., Ltd.'s Response Status

Response Rate

100.0%

Response Time

231.5hours

About This Product

Product strengths

■Input conveyor

The belt conveyor optimizes its operation in conjunction with the load status of the cutter compactor and automatically feeds scrap.

■Stable supply with cutter compactor

The cutter compactor with rotating blades directly supplies the crushed object to the extruder. It is crushed, dried, and reduced in volume in the compactor, allowing efficient and stable feeding to the extruder.

■Stable direct injection through automatic control

The material crushed, dried, and reduced in volume by the cutter compactor is automatically fed directly to the extrusion screw. Because direct input allows for a quick, stable supply with no loss, production can be expected to increase by 20% and reduce power consumption by 10% compared to conventional methods. POLYSTAR uses steel imported from Japan, and the surface is nitrided to increase wear resistance.

■Double vent improves gas venting effect

The state in which recycled pellets contain gas is called foaming, and foamed pellets are considered to be of poor quality, resulting in a lower unit selling price. A vent is installed to remove the gas inside the extruder that causes foaming. POLYSTAR has two vent ports as standard, making it easier to process scrap that generates a lot of gas.

■Continuous production using a two-stage screen changer

The screen changer is a two-stage type, and while one screen is being replaced, resin flows to the other screen, so no bumps occur. Dual piston system enables continuous production without time loss. In addition, the filter part is cylindrical, and by maximizing the surface area of ​​the mesh part, the intervals between mesh clogging are longer, reducing the frequency of mesh replacement, leading to labor savings. It is also possible to prevent vent-up.

■Pelletizer

A hot cut system is adopted as standard, and a die face cutter produces high quality recycled pellets. The rotation speed of the die face cutter is automatically controlled by an inverter according to the resin load. The pressure on the cutter blade is also regulated by an air cylinder to produce uniform pellets.

■Cooled transportation

The cut pellets are transported on a vibrating table while being roughly heated with water to prevent the pellets from sticking to each other.

■Dehydrator/catch tank

The cooled and transported pellets are subjected to water removal using a vertical centrifugal dehydrator, transported by air using a blower, and stored in flexible containers.

  • Product

    Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series

  • Usage Scenarios

    Environment & Recycling Use

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7 Models of Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series

Click on the part number for more information about each product

Image Part Number Price (excluding tax) Production capacity kg/hr Power consumption kw Body height mm Body width mm Body total length mm
Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex65

Repro-Flex65

Available upon quote

80~120

40

2,900

10,200

5,400

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex85

Repro-Flex85

Available upon quote

180~250

55

3,100

11,000

6,100

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex100

Repro-Flex100

$ 232,725.68〜

300~400

132

3,200

13,100

6,400

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex120

Repro-Flex120

Available upon quote

450~600

160

3,500

15,900

7,500

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex150

Repro-Flex150

Available upon quote

700~800

250

3,600

17,000

8,400

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex165

Repro-Flex165

Available upon quote

850~1,000

320

3,600

17,500

8,800

Extruder for film recycling with cutter compactor Can directly feed PP and PE films POLYSTAR Repro-Flex series-Part Number-Repro-Flex180

Repro-Flex180

Available upon quote

1,000~1,200

385

3,700

18,500

9,500

Click on the part number for more information about each product

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About Company Handling This Product

Shoken Co., Ltd.

Response Rate

100.0%

Response Time

231.5hrs

  • Japan

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