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Metal Processing Industry Use
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Automotive & Transport Use
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Plastic & Rubber Manufacturing
Gordo Solution Co., Ltd.'s Response Status
This product is registered by Gordo Solution Co., Ltd..
About This Product
■Achieving operation monitoring and site management of production equipment with IoT
Nazca Neo Linka is a manufacturing system that can automatically collect and comprehensively manage various operating data in a factory, including not only production equipment such as machine tools and control equipment (PLC), but also people and things. This is an IoT system for industry. We can implement remote operation monitoring of equipment, performance aggregation, process improvement using data, accurate cost management, automation of daily report creation, etc. depending on the issues you want to solve and your requests.
■Features
1. Automatically collect operating data of various equipment regardless of manufacturer or model year
"Understand the operating status of the entire factory at once"
With a wide variety of interfaces, you can connect to various production equipment in the factory regardless of manufacturer or model year, and check the factory operating status all at once.
2. Check the factory operating status anytime, anywhere using your computer or smartphone
“Even in the unlikely event of an abnormal shutdown, we can quickly detect it and respond quickly.”
Collected data is displayed in real time on a web browser in an easy-to-understand manner. It can be checked from any device within the company, such as a computer, tablet, or smartphone, so even in the unlikely event of an abnormal equipment stoppage, you can detect it early and respond quickly. By talking while looking at the same data, communication within the company becomes smoother.
3. Comprehensive management by linking equipment data and various information related to manufacturing
"Achieving accurate performance aggregation and highly accurate cost control"
・Compatible with sensing devices such as RFID and barcodes
Using various sensing devices, we can automatically collect the working hours and manufacturing numbers of each person in charge and manage them by linking them with equipment operating data. Accumulated data can be aggregated over any period of time.
・Achieving highly accurate cost control using actual data
Numerical values necessary for cost management, such as processing costs and equipment power consumption for each manufacturing number and drawing number, can be calculated, aggregated, and confirmed. Unit prices such as processing costs can be set freely. In addition, this calculation function can be applied to display the usage time of tools for the purpose of preventive maintenance of equipment, and to display the amount of CO2 emissions generated during manufacturing as part of efforts to address environmental issues.
4.Supports Excel file linkage. Easy daily report creation with one button
"Reducing the effort required to create daily reports and achieving accurate performance management"
Performance data collected from equipment and sensing devices can be reflected in a daily report file in Excel format with the touch of a button. Although the items to be entered in daily reports and the methods for compiling them vary from company to company, Nazca Neo Linka can support a variety of daily report formats. You can install a link button in the daily report format that your company already uses.
5.Supports manual input. Records detailed information that cannot be collected from equipment, such as reasons for stoppages
"Enables more accurate non-operation factor analysis"
For the downtime collected from equipment, related outage reasons can be easily recorded with the touch of a button. You can aggregate it over any period of time and immediately check the outage time and number of outages for each outage reason. By linking performance data automatically collected from equipment and information input by workers, it enables more accurate analysis of non-operating factors while eliminating the hassle of tabulation.
6. Supports remote monitoring and alarm recording playback using camera images
"Enables accurate situational judgment even from a distance"
By linking with the video management system SK VMS provided by System K, you can check the video captured by the camera on the Nazca Neo Linka screen. Furthermore, videos of when alarms occur in equipment can be displayed in a list and played back with pinpoint accuracy, making it possible to quickly investigate the cause in the unlikely event of an emergency.
7. Can be linked with Cybozu's cloud service kintone
"Enabling accurate decision-making and quick delivery deadlines even from outside the company"
The collected operational data can be displayed on the screen of kintone, a cloud service provided by Cybozu, and further aggregated over any period of time. By linking with kintone, you will be able to check the operating status of your factory from anywhere, including on the go or overseas locations, as long as you have an internet-connected device, without having to change or rebuild your internal network settings.
8.Parameters can be changed remotely without stopping the machine tool
"Reducing downtime loss and effort"
Machine tool parameters such as tool compensation values and tool life counters can be changed from a tablet or smartphone. It can be operated from outside the safety fence without stopping the production line, reducing downtime and labor.
9. Capable of input/output operation and management of NC programs that operate machine tools
"Unified management of NC programs in the factory"
By linking with the NC program input/output software "NAZCA5 DNC", it is possible to input/output and edit NC programs on the Nazca Neo Linka screen. It can be operated by multiple people at the same time, and communication operations can also be performed from tablets and smartphones. Furthermore, you can share and manage the change history and usage history of NC programs in your factory. It is also possible to customize information linkage, such as automatically sending the NC program specified by the production management system to the machine.
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Product
IoT/equipment operation monitoring system Nazca Neo Linka
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Usage Scenarios
Metal Processing Industry Use
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Automotive & Transport Use
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Plastic & Rubber Manufacturing
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