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  4. Shot count monitor SCM-024A (Ram Technologies LLC)

Shot count monitor SCM-024A
Ram Technologies LLC

About This Product

This is a special machine that easily prevents the leakage of defective products that have been forgotten to be welded. By sensing the welding current during processing, the number of welding points is counted up, and when the number of welding points is set, an alarm sounds and an LED blinks to notify the operator of completion. By monitoring the number of dots on all products at the welding site, we prevent defective products from flowing into downstream processes. When setting dots, it is necessary to press the reset button when the product is completed, but by placing a small reset box close to the worker, the burden can be kept to a minimum. Even if the worker becomes distracted, they can recognize when the product is complete by pressing the reset button. (Patent No. 7176746)

■Series contents

・Shot count monitor body (SCM-024A 1 unit) ・Reset box (RB-01A-2m 1 piece) ・Sensor (MS-01A-2m 4 pieces)

■What is shot count monitor?

This is a device that counts the dots of spot welding and notifies the operator of the set dots. Since it detects the processing current and counts the welding points, it can be installed even with older welding machines. By setting the setting point, you can also manage the production quantity. By setting the specified production quantity, you can prevent overproduction.

■Easy installation Free placement

Easy to install on your welding machine with magnetic feet. To place the sensor, attach the included wiring fixing base to the welding current conductor and secure it with a bundled wire band. Connect the AC power, set the number of dots, and you are ready. *The TIME setting may need to be adjusted depending on the welding conditions and welding machine. The neodymium magnetic foot allows for easy relocation, which often changes depending on the work being done.

■Strengthening quality control measures

The spillage of products with insufficient welding points can lead to extremely large losses. This is a very important element in maintaining product reliability and quality. If it is discovered that there are insufficient dots after the assembly process has progressed, it will lead to even greater losses.

■For low-volume, high-mix, 4M measures

Repetition of simple tasks induces human error. Even if you are a seasoned worker, there is no guarantee that no accidents will occur. The number of dots and products can be counted and displayed by sensing the actual processing current, allowing real-time monitoring during welding work. It is possible to manage the dots of the welding machine in use without having to replace the welding machine or change production conditions. Since there is no need to review production conditions, it will be effective at the processing site immediately after introduction.

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    Shot count monitor SCM-024A

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1 Models of Shot count monitor SCM-024A

Image Part Number Price (excluding tax) Reset box maximum beep volume Reset box cable length Reset switch Sensor minimum pulse width Sensor sensing current Sensor cable length Shot count monitor weight Shot count monitor body display Shot count monitor body Minimum sensing signal time Shot count monitor body Maximum detection signal time Shot count monitor body Rated voltage/frequency Shot count monitor body Number of sensor input ports Shot count monitor body Counter display/setting range

SCM-024A

Available upon quote

2k Hz 78dB or more

2m (standard)

LED illuminated switch

1mSEC (2mSEC)

500A or more (1000A or more)

2m standard

1kg

Nanasegu red LED and LED

1mSEC (when using attached sensor)

3 seconds (when TIME setting is 3 seconds)

100-220V±10% / 50-60Hz

2 ( a , b )

0~9,999 (SHOT) (a~d each) 0~9,999 (LOT)

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Ram Technologies LLC

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