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  4. High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3 (Cosmonet Co., Ltd.)
High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3-CVM-3
High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3-Cosmonet Co., Ltd.

High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3
Cosmonet Co., Ltd.

About This Product

A high-speed shutter camera (with small strobe light) is installed in the wire conveyance path of the automatic crimping machine. Visually inspects the crimping condition of all units without stopping during movement. If there is installation space, it can be retrofitted to an existing automatic crimping machine. Combined judgment of stripping on the outbound trip and crimping on the return trip is possible. To register an item, simply place a defect inspection frame on an image of a non-defective item, and the image processing tool suitable for detecting the desired defect will be set. Equipped with a learning function to prevent misjudgment of non-defective products. inspection point

■Crimp terminal

・Insulation barrel deformation (bent outward, bent inward, etc.) ・Wire barrel deformation (severe core wire protrusion and overlap, etc.) ・Deep hit/shallow hit (cover biting, hanging, etc.) ・Core wire protruding (Core wire protruding outward) ・Others (wire color check, dimension check, etc.)

■Wire strip/rubber plug

・Strip length ・Core wire tip whisker length ・The tip of the core wire is loose ・Seal inspection (reverse seal insertion, seal position shift, etc.)

■Fully automatic crimping machine that can be installed

・Manufactured by Japan Automatic Machine Co., Ltd. ・CPR-ZERO series ・JN03 series ・JN07 series ・JACK

■High-speed shutter/advanced position correction

Follows the high-speed conveyance of automatic crimping machines. Capture clear still images with LED strobe lighting and a high-speed shutter of 1/60,000 seconds. Performs high-speed, high-precision position correction to accurately place the inspection frame. Achieves 100ms or less until judgment output.

■Equipped with good product learning function

You can memorize up to 50 images to create a master image. By using the good product learning function, variations between good products are ignored. It is possible to accurately detect defects in insulation barrels and wire barrels.

■Developed lighting for crimp terminal inspection

Special lighting for inspecting crimp terminals allows for clear, glare-free photography. We succeeded in preventing misjudgments caused by the way the light hits the screen.

■Developed a dedicated power supply box that works with a fully automatic crimping machine

We have developed a dedicated power supply that controls I/O ports and shutters, such as automatically stopping the crimping machine when a defect is determined, as well as controlling strobe lighting, etc. One unit can control 2 cameras and 4 lights.

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    High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3

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1 Models of High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3

Image Part Number Price (excluding tax) LED output limit LED output time LED output current LED minimum interval Number of camera pixels Shutter speed Judgment time Maximum number of camera connections Body size (W×H×D) Inspectable wire size Number of registered product numbers Weight Power supply Wire passing following speed
High-speed image inspection of all crimp terminals In-line image inspection equipment for crimp terminals CVM-3-Part Number-CVM-3

CVM-3

Available upon quote

Simultaneous emission of top illumination and backlight illumination is not possible (asynchronous lighting is possible)

Max 2ms

300mA~12A variable

100ms

300,000 pixels (color)

Maximum 1/60,000 seconds (0.0017ms)

40~100mmsec (trigger starting point)

2 units

320×67×272mm

Equivalent to AWG26~AWG10

Depends on HDD capacity. 1 item approximately 100MB

2kg

AC100~240V within 2A

2.5m/sec

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Cosmonet Co., Ltd.

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Image Inspection Machines
Image Inspection Machines　Cosmonet Co., Ltd.
Cosmonet Co., Ltd.

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